Stanley CS11, User Manual

Page 1: ...1 CS11 HYDRAULIC CHAIN SAW SAFETY OPERATION AND MAINTENANCE USER MANUAL The Stanley Works 2005 SVCE MAINT USA Printed in U S A 66379 10 2009 ver 3 Read the Manual Wear your PPE ...

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Page 3: ...g SERIOUS INJURY OR DEATH COULD RESULT FROM THE IM PROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER WARNING TABLE OF CONTENTS CERTIFICATE OF CONFORMITY 4 SAFETY SYMBOLS 5 SAFETY PRECAUTIONS 6 ELECTRICAL HAZARDS 8 TOOL STICKERS TAGS 10 HYDRAULIC HOSE REQUIREMENTS 11 HTMA REQUIREMENTS 13 OPERATION 14 PREOPERATION PROCED...

Page 4: ...ed in conformity with EEC Type examination as shown Wurde hergestellt in Übereinstimmung mit EEC Typ Prüfung nach Est fabriqué conformément au x type s examiné s comme indiqué dans le tableau ci après Ha sido fabricado de acuerdo con tipo examen EEC como dice E stata costruita in conformitá con le norme CEE come illustrato Examen CEE de type Directive Richtlinie Directives particulières Directriz ...

Page 5: ...el CAUTION WARNING DANGER NOTICE This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentia...

Page 6: ...nnected Accidental engagement of the tool can cause serious injury Always connect hoses to the tool hose couplers before energizing the hydraulic power source Be sure all hose connec tions are tight and are in good condition Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operato...

Page 7: ... the saw with the unit de energized and the bar and chain to the rear of your body Use extreme caution when cutting small size brush and saplings Twigs may catch the saw chain and be whipped toward the operator or pull the operator off balance When cutting a limb that is under tension be alert for springback so that you will not be struck when the tension on the limb is released Keep the handles d...

Page 8: ...f of or employed by electrical system owners operators engaged in line clearing operations incidental to their normal occupation Qualified line clearance arborists and line clearance arborist trainees shall maintain minimum approach distances from energized electrical conductors in accordance with Table 1 All other arborists shall maintain a minimum approach distance from energized electrical cond...

Page 9: ...ectrical hazards Rubber gloves with or without leather or other protective covering shall not be considered as providing any measure of safety from electrical hazards Ladders platforms and aerial devices including insulated aerial devices shall be subject to minimum approach distances in Table 1 and 2 Aerial devices and attached equipment such as chippers contacting energized electrical conductors...

Page 10: ...E HOSE MUST ALWAYS BE CONNECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNEC TIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY 4 DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CEN TER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY 5 BYSTANDER...

Page 11: ...C LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOSISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS D O N O T R E M O V E T H I S T A G 3 DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR...

Page 12: ...175 1 25 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Typical Hose Connections Tool to Hydraulic Circuit Hose Recom mendations The chart to the right shows recommended mini mum hose diameters for various hose lengths based on gallons per minute gpm liters per min ute lpm These ...

Page 13: ...n service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the require ments over a wide range of operating temperatures SSU Saybolt Seconds Universal 4 6 gpm 7 9 gpm 11 13 gpm 9 10 5 gpm 15 23 lpm 26 34 lpm 42 49 lpm 34 40 lpm 2000 psi 2000 psi 2000 psi 2000 psi 138 bar 138 bar 138 bar 138 bar 2100 2250 psi 2100 2250 psi ...

Page 14: ...en at 2100 2250 psi 145 155 bar CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect the hoses from the hydraulic power source to the tool fittings or quick disconnects It is good practice to connect return hoses first and disconnect them last to mini mize or avoid trapped pressure within the tool 3 Observe the arrow on the couplers to ensure that...

Page 15: ... meet the horizontal cut and remove the wood from the notch FELLING OR BACK CUT 5 The felling or back cut is made on the side opposite and at least 2 inches above the horizontal undercut the felling cut is made higher as the size of the tree increases Place the saw so the hand guard is close to the tree trunk and the bucking cleat is dug in 6 Start the cut horizontally Pivot the bar in until the c...

Page 16: ...LARGER THAN BAR LENGTH WITH PRESSURE ON TOP FIGURE 3 1 Observe all safety precautions 2 Begin by cutting on the opposite side of the log 3 Pull the saw towards you and cut from the top 4 Cut from the bottom Make a boring cut if the log is close to the ground 5 Finish with a bottom cut Figure 3 Crosscutting Logs Larger than Bar Length With Pressure on Top LOGS LIMBS WITH PRESSURE ON BOTTOM FIGURE 4...

Page 17: ...osite side of the log 3 Pull the saw towards you and cut from the top 4 Cut from the bottom Make a boring cut if the log is close to the ground 5 Finish with a top cut PRUNING AND DEBRANCHING 1 Observe all safety precautions 2 Use both hands Keep a firm grip 3 Be alert for kickback Do not allow the tip of the bar to touch anything while the chain is in motion 4 Do not cut overhead Keep the saw bel...

Page 18: ...s or thick Cutting frozen wood causes the cutters to wear crack and break at the back rivet hole unless proper precautions are taken To extend chain life when cutting in cold weather a Be sure the oiler is working b Keep the chain tensioned and check often c Keep the cutters properly sharpened Touch up at least every hour Never force a dull chain to cut d Clean out the bar groove and keep the oil ...

Page 19: ... internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a minimum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow and pressure See Specifications page in this manual for correct flow rate and pressure rating Rapid failure of the internal seals may result Always keep critical tool ma...

Page 20: ...manual oiler during heavy cuts Adjust oiler per service instructions Tool does not run Power unit not functioning Check power unit for proper flow and pressure 10 gpm 38 lpm at 1500 psi 104 bar minimum Coupler or hoses blocked Remove obstruction Mechanical failure Disassemble tool and inspect for dam age Tool runs backwards Pressure and return reversed Connect for proper flow direction Mo tor shaf...

Page 21: ...r p n 21444 Motor 10569 Repari Kit 10570 Motor Seal Kit 2 Pc for p n 21443 Motor 10571 Repair Kit 10572 SPECIFICATIONS SOUND AND VIBRATION DECLARATION Measured A weighted sound power level Lwa ref 1pW in decibels 97 2 dBA Uncertainty Kwa in decibels 3 dBA Measured A weighted sound pressure level Lpa ref 20 μPa at operator s position in decibels 89 2 dBA Uncertainty Kpa in decibels 3 dBA Values det...

Page 22: ...22 CS11 PARTS ILLUSTRATION ...

Page 23: ... DECAL 91 09277 1 HEX NUT CS11 PARTS LIST ITEM NO PART NO QTY DESCRIPTION 1 00612 8 CAPSCREW 2 31849 1 REAR GEAR HOUSING 3 06316 4 BUSHING 4 06853 1 DRIVE GEAR 5 06854 1 IDLER SHAFT 6 06855 1 IDLER GEAR 7 00713 2 DOWEL PIN 8 00178 1 O RING 9 21417 1 FRONT BEARING HOUSING 10 00171 1 O RING 11 00669 1 QUAD RING 12 19884 1 SEAL GLAND 13 00170 1 RETAINER RING 14 06881 1 NEEDLE ROLLER 15 07359 1 MOTOR ...

Page 24: ... deficiency attributable to normal wear and tear such as tool bushings retaining pins wear plates bumpers retaining rings and plugs rubber bushings recoil springs etc INCIDENTAL CONSEQUENTIAL DAMAGES To the fullest extent permitted by applicable law in no event will STANLEY be liable for any incidental consequential or special damages and or expenses FREIGHT DAMAGE Damage caused by improper storag...

Page 25: ...25 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 503 659 5660 Fax 503 652 1780 www stanleyhydraulic com ...