Stanley HGL61, User Manual Safety, Operation And Maintenance

Page 1: ...2017 Stanley Black Decker Inc New Britain CT 06053 U S A 74809 10 2017 Ver 7 USER MANUAL Safety Operation and Maintenance HGL61 80 81 HYDRAULIC GRINDERS HGL61 HGL80 81...

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Page 3: ...Stanley Infrastructure recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning To fill ou...

Page 4: ...messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious in...

Page 5: ...he tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort Do not operate the tool with...

Page 6: ...rinder is dropped with an abrasive wheel installed the abrasive wheel should be examined thoroughly before use Only use abrasive wheels that comply with ANSI B7 1 ISO 525 603 Check that the maximum rp...

Page 7: ...OT USE KINKED TORN OR DAMAGED HOSE 3 MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN...

Page 8: ...CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S T A G 3 DO N...

Page 9: ...4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose Connections...

Page 10: ...bar 152 159 bar 145 155 bar 250 psi 250 psi 250 psi 250 psi 17 bar 17 bar 17 bar 17 bar 400 ssu 400 ssu 400 ssu 400 ssu 82 centistokes 82 centistokes 82 centistokes 82 centistokes 140 F 140 F 140 F 1...

Page 11: ...side flange item 8 page 18 3 Make sure blotters or labels remain on the grind ing wheel Install the grinding wheel onto the spindle item 15 page 21 and reinstall the outside flange and jam nut 4 Depre...

Page 12: ...to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Supply hoses must have a minimum working pres sure rating of 2500 psi 172 bar Do not exc...

Page 13: ...rature Relief valve set too low Adjust relief valve to 2100 2250psi 145 155 bar Hydraulic motor worn Inspect repair or replace Flow control malfunctioning Have flow control serviced at an authorized S...

Page 14: ...le Female Hose Whips Yes Weight HGL61 61 N with hose whips couplers and without bullnose stone 9 6 lbs 4 3 kg Overall Length HGL61 61 N 19 in 48 2 cm Overall Width HGL61 61 N 10 in 25 4 cm Weight HGL8...

Page 15: ...HGL User Manual 15 Grinding Wheel Norton Norzon IV 8 inch dia 1 inch wide 5 8 arbor HGL80 81 28598 Grinding Wheel Cone Bullnose HGL61 30872 Threads on wheel cone are 5 8 11 ACCESSORIES...

Page 16: ...ES BEARING NOSE AND GRINDER MOTOR SEE PAGES 20 21 FOR INDIVIDUAL PARTS FLOW RATE PRESSURE RPM LOCATED THIS SIDE ON BOTTOM MODEL SERIAL LOCATED THIS SIDE ON BOTTOM NOTE BOTH THE HGL61 AND HGL61N ARE CC...

Page 17: ...29 2 DECAL STANLEY LOGO 6 74838 1 COMPOSITE STICKER 7 207845 4 CAPSCREW 5 16UNCx3 4 8 211141 1 COMPLETE GRINDER MOTOR CCW ROTATION WITH ATTACHED BEAR ING NOSE SEE PAGES 20 21 FOR INDIVIDUAL PARTS 9 21...

Page 18: ...PAGES 20 21 FOR PARTS FLOW RATE PRESSURE RPM LOCATED THIS SIDE ON BOTTOM MODEL SERIAL LOCATED THIS SIDE ON BOTTOM NOTE Item 21 22 Long Short Handle Assy includes decals items 13 and 14 Note o rings P...

Page 19: ...IVE FLANGE 11 25414 1 CAUTION STICKER CCW ROTATION 25556 1 CAUTION STICKER CW ROTATION 12 56725 2 HOSE ASSY PARKER MODELS HGL80 HGL80L HGL81 HGL81L 66728 2 HOSE ASSY AEROQUIP MODELS HGL80LN HGL80N HGL...

Page 20: ...3 16 X 3 4 LG 3 01608 1 STEEL BALL 3 16 5 03227 2 DOWEL PIN 6 06316 2 BUSHING GARLOCK 7 06891 1 O RING PART OF SEAL KIT 8 08104 6 HOLLOW HEX PLUG 6 SAE 9 22064 1 ROD WIPER PART OF SEAL KIT 10 28915 1...

Page 21: ...1 1 O RING PART OF SEAL KIT 3 00214 1 QUAD RING PART OF SEAL KIT 4 00708 1 RETAINING RING 5 01205 1 O RING PART OF SEAL KIT 6 04856 1 RETAINING RING 7 06316 2 BUSHING GARLOCK 8 16638 1 RETAINING RING...

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Page 24: ...Stanley Infrastructure 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyinfrastructure com...