Stanley PD45, User Manual

Page 1: ... 2014 STANLEY Black Decker Inc New Britain CT 06053 U S A 59010 2 2018 Ver 12 USER MANUAL Safety Operation and Maintenance PD45 HYDRAULIC POST DRIVER ...

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Page 3: ... submitted to validate the warranty SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest certified dealer call STANLEY Infrastructure at 503 659 5660 and ask for a Customer Service Representative SAFETY SYMBOLS 4 SAFETY PRECAUTIONS 5 TOOL STICKERS TAGS 6 HOSE...

Page 4: ... messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicates an imminently hazardous situation which if not avoided will result in death or serious injury This safety alert and signal word indicates a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicates a potential...

Page 5: ...ies present an electrocution hazard Underground gas utilities present an explosion hazard Other underground utilities may present other hazards Do not wear loose fitting clothing when operating the tool Loose fitting clothing can become entangled with the tool and cause serious injury Supply hoses must have a minimum working pressure rating of 2500 psi 175 bar Be sure all hose connections are tigh...

Page 6: ...RESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY 4 DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVE...

Page 7: ...OTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUMALLOWABLE CURRENT LEAKAGE INACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S T A G 3 DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURI...

Page 8: ...0 175 1 25 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose Connections Tool to Hydraulic Circuit Hose Recommendations The chart to the right shows recommended minimum hose diameters for various hose lengths based on gallons per minute GPM liters per minute LP...

Page 9: ...e operator discomfort at the tool Filter minimum full flow filtration 25 microns 25 microns 25 microns 25 microns Sized for flow of at least For cold temp startup and maximum dirt holding capacity 30 GPM 114 LPM 30 GPM 114 LPM 30 GPM 114 LPM 30 GPM 114 LPM Hydraulic fluid petroleum based premium grade anti wear non conductive Viscosity at minimum and maximum operating temps 100 400 ssu 20 82 centi...

Page 10: ...are used observe the arrow on the coupler to ensure that the flow is in the proper direction The female coupler on the tool hose is the inlet pressure coupler 4 Move the hydraulic power source On Off control valve to the ON position to operate the tool Note If uncoupled hoses are left in the sun pressure increase inside the hoses may make them difficult to connect When possible connect the free en...

Page 11: ...essure is low charge the accumulator as described in the following section 6 Install the charging valve cap or plug ACCUMULATOR CHARGING PROCEDURE 1 Perform Steps 1 through 4 of the Accumulator Testing Procedure above 2 Connect the chuck of the charging assembly to the charging valve on the accumulator tester or if preferred remove the tester from the tool charging valve and connect the charging a...

Page 12: ...ays replace hoses couplings and other parts with replacement parts recommended by STANLEY Supply hoses must have a minimum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow see Specifications in this manual for correct flow rate and model number Rapid failure of the internal seals may result Always keep critical tool markings such as warning stickers and tags legible Do not ...

Page 13: ...psi 140 bar Couplers or hoses blocked Remove restriction Fluid too hot above 140 F 60 C Provide cooler to maintain proper oil temperature 130 F 55 C maximum The anvil is not sliding freely in the post driver foot Remove clean lubricate and replace anvil as required Tool operates slowly Low GPM supply from power unit Check power source for proper flow 7 9 GPM 26 64 LPM High back pressure Check hydr...

Page 14: ...center Port Size SAE 8 O ring Hose Whips Yes Capacity 2 3 and 4 lbs ft U Channel Sign Post 3 and 4 Strong Back Heavy Duty U Channel Sign Post 1 Delineator Post 2 1 2 in 63 5 mm Square Post 2 5 8 in 67 mm Round Post ACCESSORIES Adapter 1 3 4 in Square Post 15184 Adapter 2 in Round Pipe 15185 Adapter 2 1 4 in Square Post 15186 Adapter 2 in Square Post 15187 Adapter 1 3 4 in Round Post 67784 SERVICE ...

Page 15: ...PD45 User Manual 15 PD45131 PARTS ILLUSTRATION 54 NOTE IF YOUR INLINE VALVE DOES NOT CONTAIN THIS PART SEAL CAP ORDER INDIVIDUAL PARTS FROM OLD INLINE VALVE NEW INLINE VALVE OLD INLINE VALVE ...

Page 16: ...H TUBE 35 66722 2 HOSE ASSY PD45131 PD4513103 35784 2 HOSE ASSY PD45131J 36 NO ITEM 37 00026 1 O RING ITEM PART NO QTY DESCRIPTION 38 02900 2 ROLL PIN 39 74808 1 PD45 NAME TAG 40 00936 2 ADAPTER 41 19693 1 DANGER STICKER 42 13568 2 BACK UP RING OLD IN LINE VALVE 42A 07224 2 BACK UP RING NEW IN LINE VALVE 43 13567 2 O RING OLD IN LINE VALVE 43A 07626 2 O RING NEW IN LINE VALVE 44 01003 2 ON OFF VAL...

Page 17: ...PD45 User Manual 17 PD45132 PD45151 PARTS ILLUSTRATION 44A 21A 15A 16 ...

Page 18: ...04780 1 BACK UP WASHER 34 04386 1 CUP SEAL 35 02022 1 O RING 36 04383 1 FLOW SLEEVE TUBE 37 07485 1 FLOW SLEEVE 38 04605 4 PUSH PIN 39 02900 2 ROLL PIN 40 04382 1 AUTOMATIC VALVE ITEM PART NO QTY DESCRIPTION 41 04571 2 PUSH PIN 42 07480 1 AUTOMATIC VALVE BODY 43 11588 1 ACCUMULATOR VALVE BLOCK 44 20396 1 VALVE TOP PLATE 44A 15190 1 TOP PLATE PD45151 ONLY 45 20392 1 TRIGGER ASSY 46 00038 1 NUT 1 4 ...

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Page 20: ...STANLEY Infrastructure 6430 SE Lake Road Portland Oregon 97222 USA 503 659 5660 Fax 503 652 1780 www stanleyinfrastructure com ...