stayer TE35A, Operating Instructions Manual

Page 1: ...www grupostayer com GB Operating instructions Área Empresarial Andalucía Sector 1 C Sierra de Cazorla 7 28320 Pinto Madrid SPAIN Email sales grupostayer com Email info grupostayer com TE35A TE50A ...

Page 2: ...ACHINE 5 TEST REPORT 6 MAIN SPECIFICATIONS 7 TRANSPORT 8 INSPECTION 9 FOUNDATION DIAGRAM 10 CLEANING 11 GENERAL DESCRIPTION 12 FILLING WITH OIL 13 LUBRICATION 14 SPEED SELECTOR 15 AUTOMATIC TOOL EJECTOR 16 RETURN SPRING 17 TORQUE LIMITER 18 OPERATION PANEL 19 WIRING DIAGRAM 20 ELECTRICAL COMPONENTS 21 DRILL PROTECTION GUARD 22 MACHINE CARE AND MAINTENANCE 23 BASE 24 SPEED BOX 25 HEADSTOCK 26 FEED ...

Page 3: ... and maintenance procedures Completely read the safety and maintenance instructions before operation or servicing the machine To obtain maximum life and efficiency form your machine and to aid in using the machine safety read this manual Since we continually strive to incorporate latest developments in the construction of the machine it is quite possible at time due to printing and shipping requir...

Page 4: ...h injuries to persons of for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty the product or part must be returned to for examination postage prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will either or replace the product or refu...

Page 5: ...lways be fastened with suitable devices Do not ever handhold the pieces Sharpened tools in good condition must always be used Appropriate tools must always be used Do not ever adapt a tool for a use for which it was not designed Use the correct speeds and feeds for the material being machined as well as for the tool being used Use glasses to prevent small chips from getting in the eyes Insert the ...

Page 6: ...ldren away Use only such accessories and attachments as are recommended in the operating instructions or the catalogue for the power tool concerned 2 FORESEEN USE OF THE MACHINE The drilling machine was designed to be used with specific tools and for certain machining operations The most common machining operation is the drilling of holes with helicoidal drills The drilling of hole is carried out ...

Page 7: ...he depth previously fixed 3 CORRECT USE OF THE MACHINE Not exceeding its working capacity Operating the machine by qualified and trained staff and according to the points mentioned in the instruction book Working under the safety systems provided with the machine checking them and keeping them Watching the safely measures mentioned in the instruction book and notices on the machine Wearing clothes...

Page 8: ...of smaller diameters to 16mm can have taper shanks The housing in the main spindle to insert the tool is of Morse taper type It is very important to insert the tool taper correctly in the main spindle taper to avoid the tool falling from its housing when turning and provoke and accident The coupling system itself of the tool male taper in the female taper of the main spindle is auto locking but fo...

Page 9: ...ong helicoidal chips tend to roll up the tool and gain considerable volume before breaking which is dangerous if they reach the operator as they may produce injuries The reached volume may also displace the dill protector from its security position increasing the risk of an accident It is advisable to use chip breaking tools to machine materials which produce such chips For further information con...

Page 10: ...le taper run out a At the end of spindle nose b At the end of 200mm test bar a 0 03 b 0 06 G3 Verticality of spindle center line to table a Transverse direction b Longitudinal direction a 0 10 300 α 90 b 0 10 300 G4 Verticality of spindle sleeve vertical travel to table a Transverse direction a 0 10 150 α 90 b 0 10 150 ...

Page 11: ...orktable 770 mm Distance spindle nose to base 1320 mm Spindle taper MT4 Spindle travel 180 mm Spindle power feed range 0 1mm 0 2mm Spindle speeds range option 50 1450 rpm Worktable size 560 560 mm Dimensions of base 735 510mm Width of T slot 18mm Distance of T slot of working table 125mm Distance of T slot of base 100mm Cooling pump 75W Motor 1 5kW Packing size L W H mm 2270 690 1100mm N W G W 540...

Page 12: ...OWNER S MANUAL Transport Insert an iron bar through the transversal hole in the machine head which with the aid of a rope will be used for lifting the machine ...

Page 13: ...he machine should be carefully examined on arrival to check that it is complete and in good order so that claims can be made if necessary FOUNDATION DIAGRAM CLEANING Remove all anti rust compounds Clean and lubricate all movable ...

Page 14: ...ERAL DESCRIPTION 1 driving motor 2 speed plate 3 speed selectors 4 operation panel 6 oil draining plug 7 oil level window 8 rapid manual feed control 9 oil filling opening 10 deep stop 11 oil level window 12 oil draining plug ...

Page 15: ...ring housing 16 tool ejector 17 feed selector FILLING WITH OIL 4 5L 0 5L Empty The speed box incorporates an oil pump to lubricate the gears Attention The machine is supplied without oil for transport reasons Please follow the following instructions for filling the machine with oil ...

Page 16: ...and lubricate with grease the rack for upward and downward displacement of quill spindle D Column Clean and grease with oil every 50 hours E Speed box Fill the box with oil until reaching the indicated level Change oil every 2000 hours F Feed box Fill the box with oil until reaching the indicated level Change oil every 2000 hours G Rack clean and lubricate with grease every 50 hours H Table daily ...

Page 17: ...arrow direction and introduce the quill again Unfasten the screws in the plastic cover and turn this cover in positive direction once it is tautened fasten the screws again AUTOMATIC FEED Models incorporate mechanical automatic feed The way to proceed is the following 1 Regulate the stroke at the depth top 2 Select the feed 3 Place the lever of the automatic feed At the end of the stroke the depth...

Page 18: ...equired to readjust it we recommend the following action From the inspection hole and guided by the limiter assembly shown on FEEDBOX tighten the nut No 10 This mechanism has been adjusted in our works by measuring the maximum admissible axial load with a tens meter Therefore do not tighten the nut too much so as to avoid risk of breaking the mechanism OPERATION PANEL ...

Page 19: ...OWNER S MANUAL WIRING DIAGRAM ...

Page 20: ...SA2 Switch LW8PS 20 1 SA3 SA4 Knob switch LAY3 11X 2 Black 2 SA5 Knob switch BJA D2B22S Black 1 SB1 Mushroom button LA38 11MXS 209B Red 1 SB2 HL1 Stop Button pilot lamp BJA ER0124L Red 1 SB3 HL2 Start button pilot lamp BJA ER0124L Green 1 SB4 Return button BJA AY11 Yellow 1 KA Relay 3TH8031 AC24V 1 SQ1 2 Top bottom Limit switch LWW5 11N1 2 SQ3 Chuck cover switch LXW16 5 1C2 1 TC Transformer JBK5 6...

Page 21: ...se WARNING The electric cabinet of the machine does not include the protection differential switch The user must install an individual power supply for the machine including a protection differential switch or 0 300 amps sensibility and the earth connection The present machine has a 4 wire electric hose to connect it to the electric power supply through a protection differential switch Do always c...

Page 22: ...e machine models the operator must open the machine head cover of changing spindle speeds In that case press the emergency pushbutton first and then only the minimum tension auxiliary circuit will remain under tension The circuit under tension is identified by the orange color wiring or otherwise corresponding warning tables will be stuck to the associated wiring The rest of the electric circuit w...

Page 23: ...ed machine should be properly leveled before any operation to prevent vibration and wobble 3 When the machine is transported out of a normal shop environment should be protected from dust excessive heat and very cold conditions 4 Change the lubricant frequently if working in dusty conditions 5 In hot working areas use care to avoid overheating the motor of damaging any seals 6 Operate the machine ...

Page 24: ...itch off the main switch and make an additional check to ensure that the machine is not under voltage Oil grease and cleaning agents are pollutants and must mot be disposed of through the drains or in normal refuse Dispose of those agents in accordance with current legal requirements on the environment Cleaning rags impregnated with oil grease and cleaning agents are easily inflammable Collect cle...

Page 25: ...OWNER S MANUAL BASE BASE PARTS ...

Page 26: ...7 Z5040 1104 Rotary table support 1 8 Z5040 1106 Table support 1 9 Z5040 1102 Table 1 10 Pump 1 11 Knob 1set 12 Z5040 1204 Shaft 1 13 Z5040 1202 Gear 1 14 Z5040 1203 Worm shaft 1 15 Z5040 1206 Washer 1 16 T bolt 4 17 Washer 6 18 Washer 12 19 Nut 8 20 Screw 4 21 Washer 4 22 Screw 4 23 ZX50 1219 Knob 2 24 Handle 1 25 Screw 4 26 handle 1set 27 screw 1 28 Z5040 1205 washer 2 ...

Page 27: ...OWNER S MANUAL SPEED BOX SPEEDBOX PARTS ...

Page 28: ...Z5040 2220 cover 1 14 M6 16 screw 8 15 M8 12 screw 2 16 Z5040 2402 gasket 1 17 M10 35 screw 4 18 10 washer 4 19 5 12 pin 2 20 ZX40 20102 gasket 1 21 GB T 70 1 2000 M6 12 screw 1 22 Z5040 2403 gasket 1 23 Z5040 2103 box cover 1 24 Z5040 2302 oil tube 1 25 M10 1 Elbow 1 26 M16 1 5 oil plug 2 29 M24 1 5 Oil plug 1 30 M5 12 screw 2 31 M5 16 screw 2 32 M27 1 5 Oil pointer 2 33 GB T 70 1 2000 M8 20 scre...

Page 29: ...ring 4 52 Z5040 2207 sleeve 1 53 Z5040 2214 sleeve 3 54 Z5040 2208 gear 1 55 Z5040 2209 Gear shaft 2 56 8 5 50 key 1 57 8 5 36 key 1 58 Z5040 2210 gear 1 59 Z5040 2211 gear 1 60 Z5040 2212 gear 1 61 Z5040 2213 gear 1 62 Z5040 2222 shaft 1 63 Z5040 2109 Shift lever 2 64 Z5040 2224 Shift fork 2 65 Z5040 2110 Handle support 2 66 Z5040 2225 pin 2 67 M10 50 knob 2 68 Z5040 2226 handle 2 69 Z5040 2245 s...

Page 30: ...OWNER S MANUAL HEADSTOCK HEADSTOCK PARTS ...

Page 31: ...5040 2111 Handle support 1 13 Z5040 2112 Shift fork 1 14 10 32 Pin 1 15 Z5040 2227 Quill 1 16 494052 bearing 1 17 51108 P5 bearing 1 18 Z5040 2228 spindle 1 19 6006 2RS P6 bearing 1 20 Z5040 2229 Small quill 1 21 Z5040 2230 spring 1 22 75 Retainer ring 1 23 Z5040 2235 ring 1 24 75 3 55 O ring 1 25 ZM30 1 5 Lock nut 1 26 12 45 pin 2 27 Z5040 2236 shaft 1 28 Z5040 2113 holder 1 29 Z5040 2237 shaft 1...

Page 32: ...Screw 1 43 Z5040 2244 spring 1 44 M8 16 Screw 1 45 M5 12 Screw 2 46 M5 8 Screw 4 47 M6 12 Screw 2 48 M8 40 Screw 2 49 M10 25 Star handle 1 50 Z5040 2245 Spring 1 51 M8 20 Screw 1 52 8 Oil cup 1 53 8 50 Pin 1 54 Z5040 2305 Cover plate 1 55 Z5040 2246 Plate 2 56 M6 12 Screw 14 57 Z5040 2247 Plate 1 58 Guard holder 1 59 M6 16 Screw 2 60 M12 30 Screw 4 61 12 Washer 4 62 M16 Eyebolt 1 63 Z5040 2248 Sle...

Page 33: ...OWNER S MANUAL FEED BOX ...

Page 34: ...yle hub 1 13 62 Retainer ring 2 14 16007 2RS bearing 2 15 Z5040 3208 Handle holder 1 16 Z5040 3207 Gear shaft 1 17 Z5040 3204 Clutch 1 18 Z5040 3203 Worm wheel 1 19 B8 25 Key 1 20 8 25 Key 1 21 Z5040 3209 Handle 1 22 22 Washer 1 23 24 Retainer ring 1 24 Z5040 3206 Gasket 1 25 Z5040 3213 Spring 2 26 Z5040 3210 Screw 1 27 M5 25 Screw 1 28 Z5040 3211 Handle 3 29 Z5040 3212 Screw 1 30 8 Oil cup 1 31 Z...

Page 35: ...NOTAS 3 ...

Page 36: ...www grupostayer com Área Empresarial Andalucía Sector 1 C Sierra de Cazorla 7 28320 Pinto Madrid SPAIN Email sales grupostayer com Email info grupostayer com ...