SteelMax D1PRO, Operator'S Manual

Page 1: ...ax Tools LLC 112 Inverness Circle East Englewood CO 80112 1 87STEELMAX Fax 303 690 9172 www steelmax com e mail sales steelmax com SAFETY INSTRUCTIONS AND OPERATORS MANUAL FOR DRILLING MACHINE D D1 1P PR RO O ...

Page 2: ...D1PRO D1 PRO 11 2011 Operators manual for D1 PRO Drilling Machine 2 ...

Page 3: ...FORMATION 4 2 GENERAL SAFETY ADVICE 5 3 STANDARD EQUIPMENT 7 4 START UP AND OPERATION 8 5 TECHNICAL DATA 19 6 MAINTENANCE AND SERVICE 22 7 PARTS LIST AND EXPLODED PARTS DRAWINGS 23 8 ELECTRICAL DIAGRAM 33 9 CE DECLARATION OF CONFORMITY 34 10 MACHINE TEST CERTIFICATE 35 11 WARRANTY CARD 36 ...

Page 4: ...rilling machines can be achieved only with optimal tooling Milling cutters are designed and manufactured specifically for use with these machines and offer a whole range of advantages such as 3 inch diameter holes through more than 2 inch steel in one pass and with precision not otherwise attainable without heavy stationary equipment The D1 PRO machine is capable of milling 40 mm 1 9 16 holes trou...

Page 5: ...rence Important rules of safe use of drilling machine 1 Before attempting to work with the machine check condition of electrics including power cord and plug 2 The drilling machine should be connected to an installation equipped with protection circuit neutral or ground and protected with a 16 A fuse for 220V and 32 A fuse for 120V When used on building sites it must be supplied through a separati...

Page 6: ...olding screws are fastened tightly 12 Do not use dull or damaged cutters 13 Do not use milling cutter without pilots and arbors without ejection spring Do not touch or replace the tool with power source on while electromagnetic base is being used 14 Use tools recommended in Operator s Manual only 15 After use always clean metal chips and coolant from drilling machine 16 Always unplug machine from ...

Page 7: ...be significantly reduced which can cause machine failure or individuals injury The machine should be located on the work piece with the entire surface of the electromagnetic base It is recommended that each time before positioning the machine the electromagnetic base should be cleaned with a rag or sanded down with abrasive paper Please keep all recommendations 3 STANDARD EQUIPMENT D1 PRO comes in...

Page 8: ...nk are positioned under the fixing screws 3 Both fastening screws 3 should be used to secure the cutter Pilot 5 is located inside the cutter It makes it easier to position milling cutter over the center of a planned hole During drilling as the cutter goes deep into steel the pilot moves back into the arbor body and tightens discharge spring 4 That spring ejects slug which is a by product of millin...

Page 9: ... and the slide 1 up using the lever 3 b Raise the guard c Clean the spindle 2 using a cotton cloth d Before mounting clean off the lubricant from the new arbor 4 e Place the arbor on the spindle so that the flat sides of the spindle are under the screws 5 f Tighten the screws securely 5 Uninstalling the arbor a Raise the drive and the slide 1 up using the lever 3 b Raise the guard in order to atta...

Page 10: ...rder to attain access to the arbor 4 screws 3 3 Insert the appropriate type of pilot 5 into the milling cutter 6 4 Position the milling cutter 6 with the cutter facing up so that the flat sides of the milling cutter are under the screws 3 5 Put the milling cutter 6 into the arbor socket 4 6 Tighten the screws securely 3 Uninstalling the milling cutter 1 Raise the drive and the slide 1 up using the...

Page 11: ...inion Control panel Control elements include 2 position main switch Magnet 01 START STOP switch 02 a In order to start the machine press the main switch 01 on I button Now you can start the motor by pressing green button I 02 b Stopping the motor is executed with red button O then the motor is switched OFF but the electromagnetic base is still ON 02 c To move machine into next drilling spot stop t...

Page 12: ...f safe use of drilling machine 4 4 Cutting Cooling and lubricant fluid commercially available in concentrated form are recommended for use for cooling twist drill and annular cutter The fluid will extend the life of the cutting device Use of emulsions formed from a mixture of water and drilling oil are also satisfactory Do not use clean water as the liquid cooling and lubricant The cooling system ...

Page 13: ... on the graphs Drawing 6 magnetic clamping force of the electromagnetic base to the ferromagnetic ground depends on its magnetic properties Steel with increased carbon content and some other alloying ingredients has lower magnetic permeability what causes a decrease in the clamping force Also the thickness of a work piece on which the drill is placed is significant Maximum clamping force of the el...

Page 14: ...not continue operation after the start switch is pushed and let go it means that the control circuit is operating properly Make adjustments as suggested above in order to safely operate the machine 4 7 How to use the special functions There are many causes which can reduce magnet holding force These can be insufficient work piece thickness paint coating rust or dirt uneven and rough surfaces exten...

Page 15: ...king in difficult areas While working in difficult access areas as well as left handed operator one can change location of the pinion with spoke handles to the other side of drilling machine Drawing 6 Clamping force depending on the thickness of the substrate and the value gap ...

Page 16: ...D1PRO D1 PRO 11 2011 Operators manual for D1 PRO Drilling Machine 16 Drawing 7 Dependence of rotational speed on drilling diameter ...

Page 17: ... the system has been appropriately fixed and the cooling conduit 3 is placed correctly on the valve ending 4 the bottle cap should be loosened by 1 3 of a turn in order to avoid a vacuum turn on the valve 9 so that liquid travels to the hose after which the machine can be started see point 4 2 After ending work one must remember to tighten the bottle cap and turn off the valve 9 to prevent liquid ...

Page 18: ... Clearance adjustment should be carried out as follows 1 loosen screws 4 after undoing the nuts 5 2 slide the slider up and down several times 3 slide the slider to its lowermost position 4 tighten the screws located at the height of the slider 5 slide the slider up 6 tighten the remaining screws 7 slide the slider up and down and if necessary tighten or loosen screws at the height where problems ...

Page 19: ...x milling cutter diameter 40 mm 1 9 16 Max drilling diameter 16 mm 5 8 Max milling depth 2 51 mm Insulation Class I Standard adhesive force of electromagnet 9 800 N 2200 lbs Slide stroke 124 mm 4 9 Machine speeds under load 440 rpm Electromagnetic base 84x168x41 5 mm 3 3x6 6x1 6 Length of the power cord 3 0 m 9 8 Total weight 12 7 kg 30 lbs Noise level above 85 dB Surrounding temperature 0 C to 40...

Page 20: ... depending on spindle speed drilling Relationship between machine speed and cutter diameter The cutter diameter Rotary speed rpm inch mm 0 47 1 38 12 40 440 Relationship between machine speed and twist drill diameter The twist drill diameter Rotary speed rpm inch mm 0 20 0 63 5 16 440 ...

Page 21: ...ip 6 from under the pressure plate 4 4 Bend off the bush plate s pressure spring 5 and take out the brush 6 carefully 5 Examine a length of the brush if it is shorter than 5 mm 0 2 it has to be replaced with a brand new original piece 6 Follow above steps in reverse order to re assemble the motor unit ATTENTION During the process of mounting terminal clamping tip 6 of the brush pay attention to po...

Page 22: ...ones After replacement new brushes should be run in without load for about 20 min Other repair work should be done only by authorized service points appointed by distributor Replacement of brushes is possible without removal of motor unit from the machine see 5 2 Lubricate regularly brass slide guide inserts with grease as well as the rack and pinion To prevent the machine from rusting especially ...

Page 23: ... 7 4 13 DZW 0140 04 00 00 0 SPOKE HANDLE INCLUDING KNOB ASSY 3 14 UKL 0399 11 00 00 0 COOLANT SYSTEM 1 15 OSL 0440 04 00 00 0 2486 GUARD ASSY 1 16 WSP 0291 08 00 00 0 BRACKET GUARDS 1 17 WKR 000134 SCR M5 x 12 FHSCS 1 19 TLJ 0399 06 00 00 0 LOWER SLEEVE 2 20 PDK 000151 NYLON WASHER SR1940 4 21 SPR 000030 PUSH SPRING 2 22 WKR 000394 SOCKET BUTTON HEAD CAP SCREW WITH FLANGE M5x25 2 23 NKR 000015 HEX...

Page 24: ...D1PRO D1 PRO 11 2011 Operators manual for D1 PRO Drilling Machine 24 ...

Page 25: ... 23 00 1 D RING STRAP 1 1 3 PDS 0293 00 00 00 0 ELECTROMAGNETIC BASE 1 1 4 PDK 000048 SPRING WASHER 6 1 3 1 5 SRB 000113 HEX SOCKET BOLT M6x20 3 1 6 WLK 0140 04 01 00 1 PINION SHAFT 1 1 7 PRS 000019 EXTERNAL RETAINING RING 28z 1 1 8 WKR 000016 HEX SET SCREW M 5 x 20 4 1 9 NKR 000015 HEX NUT M5 4 1 10 NKL 0400 10 11 02 0 SAFETY LABEL 1 1 11 NKL 0399 10 00 06 0 CLEARANCE CONTROL LABEL 1 not shown on...

Page 26: ...V ITEM PART NUMBER VERSION DESCRIPTION Q TY 2 1 NPD 0291 02 00 00 0 2655 MOTOR ASSEMBLY 230V 1 2 1 NPD 0291 02 00 00 1 2664 MOTOR ASSEMBLY 120V 1 2 2 SWK 0291 06 01 00 0 SLIDER ASSEMBLY 1 2 3 PDK 000048 SPRING WASHER 6 1 4 2 4 SRB 000110 HEX SOCKET BOLT M6X18 4 2 5 PRS 0260 16 00 00 0 COOLANT RING ASSY 1 2 6 UCW 0140 05 00 00 0 ARBOR BODY COMPLETE 1 ...

Page 27: ...02 03 00 3 2654 MOTOR ASSY 230V 1 2 1 3 1 NKL 0291 05 15 01 0 MOTOR LABEL 230V 1 2 1 3 SLN 0291 02 03 00 2 2665 MOTOR ASSY 120V 1 2 1 3 1 NKL 0291 05 14 03 0 MOTOR LABEL 120V 1 2 1 3 2 SCZ 000009 BRUSH 6 4x12 5x19 2 2 1 3 3 SCT000005 BRUSH HOLDER 2 2 1 3 4 SPR000020 FLAT SPRING 2 2 1 4 WZK 0291 03 00 00 0 MOTOR WIRE 1 2 1 5 WKR 000422 METAL SCREW 4 8x60 4 2 1 6 WKR 000421 SCREW FOR PLASTIC 1 2 1 7...

Page 28: ...N DESCRIPTION Q TY 2 1 1 1 KRP 0291 02 01 01 1 2180 GEAR BOX 1 2 1 1 2 KOL 0279 02 01 03 0 GEAR T 47 1 2 1 1 3 PDK 0279 02 01 04 0 GEAR WASHER 1 2 1 1 4 WLK 0291 02 01 05 0 SPINDLE SHAFT 1 2 1 1 5 LOZ 000046 BEARING BALL 6004 1 2 1 1 6 LOZ 000027 BEARING 6003 LLU 1 2 1 1 7 LOZ 000053 BEARING 608 2Z 1 2 1 1 8 KLK 000033 PIN 4x12 1 ...

Page 29: ...D1 PRO Drilling Machine 29 WLK 0279 02 02 00 0 PINION SHAFT ASSEMBLY ITEM PART NUMBER VERSION DESCRIPTION Q TY 2 1 2 1 WLK 0271 02 03 01 1 PINION SHAFT z 9 1 2 1 2 2 KOL 0279 02 02 02 0 GEAR z 33 1 2 1 2 3 LOZ 000072 BEARING BALL 629 SHIELDED 1 ...

Page 30: ...SLIDE ASSEMBLY ITEM PART NUMBER VERSION DESCRIPTION Q TY 2 2 1 SWK 0291 06 01 01 0 SLIDER 1 2 2 2 LST 0260 00 04 00 1 GEAR RACK 1 2 2 3 LOZ 000010 NEEDLE BEARING RHNA 253220 1 2 2 4 SRB 000110 HEX SOCKET BOLT M6X18 2 2 2 5 WKR 000184 SCREW M4X12 PHCRMS 2 2 2 6 PDK 000048 SPRING WASHER 6 1 2 ...

Page 31: ...BOR BODY 1 2 6 2 WYP 0140 05 02 00 0 PLUNGER 1 2 6 3 SPR 0140 05 03 00 0 SPRING 1 2x14 8x77 8 1 2 6 4 USZ 0140 05 04 00 0 SEAL 1 2 6 5 PDK 0139 00 04 00 0 WASHER D 18 8x10x1 1 2 6 6 PRS 000009 INTERNAL RETAINING RING 19W 1 2 6 7 WKR 000063 HEX SET SCREW M8x10 2 2 6 8 WKR 000027 INSERT SCREW M6 x0 75 x6 2 2 6 9 PDK 0140 05 06 00 0 WASHER 16x1 1 2 6 10 PRS 000149 O RING 14x1 25 1 ...

Page 32: ...K 0291 04 01 00 0 2458 PANEL PLATE ASSY 1 10 1 1 NKL 0291 05 14 01 0 LABEL PANEL PLATE 1 10 2 STR 0257 04 03 00 2 ELECTRONIC CONTROLLER SW 30M 230V 1 10 2 STR 0257 04 03 00 3 ELECTRONIC CONTROLLER SW 30M 120V 1 10 3 WLC 000007 SWITCH START STOP 230V 1 10 3 WLC 000005 SWITCH START STOP 115V 1 10 4 PNK000013 MAGNET SWITCH 1 10 14 FLT 0257 04 12 00 0 INTERFERENCE ELIMINATOR 1 not shown on the drawing...

Page 33: ...D1PRO D1 PRO 11 2011 Operators manual for D1 PRO Drilling Machine 33 8 ELECTRICAL DIAGRAM ...

Page 34: ...ROMOTECH Ltd Elewatorska street 23 1 15 620 Bialystok Poland declare with full responsibility that product D1PRO DRILLING MACHINE which the declaration applies to is in accordance with the following standard s placed below EN 50144 1 EN 55014 and satisfies safety regulations of guidelines 2004 108 EC 2006 95 EC 2006 42 EC Bialystok 2011 01 26 ___________________________ Wiktor Marek Siergiej Chair...

Page 35: ..._________________ Date of test _______________________ Electric test results Test Result Test with sinusoidal voltage of 1000 V and frequency 50 Hz Resistance of the protective circuit Ω The above mentioned product meets the requirements of safe usage as prescribed in standard IEC 745 Name of tester ____________________ Quality Control ____________________ ...

Page 36: ...anufacturer warrants the Drilling Machine to be free of defects in material and workmanship under normal use for a period of 12 months from date of sold This warranty does not cover cutters damage or wear arises from misuse accident tempering or any other causes not related to defects in workmanship or material Date of Production Serial No Quality Control Date of Purchase Signature of Seller ...

Page 37: ...50 SM AC 1625 1 SM AC 1625 2 1 11 16 1 6870 SM AC 1688 1 SM AC 1688 2 1 3 4 1 7500 SM AC 1750 1 SM AC 1750 2 1 13 16 1 8120 SM AC 1813 1 SM AC 1813 2 1 7 8 1 8750 SM AC 1875 1 SM AC 1875 2 1 15 16 1 9370 SM AC 1938 1 SM AC 1938 2 2 2 0000 SM AC 2000 1 SM AC 2000 2 2 1 16 2 0620 SM AC 2063 1 SM AC 2063 2 2 1 8 2 1250 SM AC 2125 1 SM AC 2125 2 2 3 16 2 1870 SM AC 2188 1 SM AC 2188 2 2 1 4 2 2500 SM ...