stellar labs 84-12-9 G Assembly And Installation Manual Download | Manualshive

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STELLAR SHUTTLE

MODEL 84-12-9 G

ASSEMBLY

AND

INSTALLATION

MANUAL

Updated 3/11/98

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Summary of Contents for 84-12-9 G

Page 1: ...STELLAR SHUTTLE MODEL 84 12 9 G ASSEMBLY AND INSTALLATION MANUAL Updated 3 11 98 ...

Page 2: ...ase Assembly 3 Secondary Assembly 4 Tilt Assembly 5 Installation Instructions 6 Mounting Kit 7 Mounting Kit Dodge Chassis 8 Safety Valve Installation 9 7 Gallon Tank Assembly 10 Mounting Kit 7 Gallon Tank 11 Hydraullic Assembly 12 Controller Assembly 13 Subframe 14 Warranty 15 ...

Page 3: ...der functions Tilting Hook Assembly Loader must have pivoting type front tilt section jib to provide a low degree loading unloading angle Hook to include automatic mechanical safety latch which disengages only when the container body is in proper position to be picked up or dropped off Tilt Cylinder Single 3 inch bore with 1 1 2 inch diameter rod cylinder Cylinder must be double acting and include...

Page 4: ...n 2 00 x 15 44 2 2 0315 Cylinder 4 00 x 40 38 1 8 0013 Roller Steel 2 1877 2 3 0066 Bushing GS 3235 32 8 9 0015 Collar 2 01 x 3 50 x 2 88 2 4 0065 Pin 2 00 x 9 00 1 10 0507 Cap Screw 1 2 13 x 4 50 2 5 0108 Snap Ring 2 00 2 11 0505 Cap Screw 1 2 13 x 3 50 2 6 1546 Thrust Washer 2 01 Dia 4 12 0360 Nut 1 2 13 Nylock 4 ...

Page 5: ...ION QTY 1 5700 Secondary Weldment 1 6 4917 Pin 2 00 x 8 75 2 2 0108 Snap Ring 2 2 7 4914 Pin 2 00 x 14 50 1 3 0066 Bushing GS 3235 32 2 8 0067 Bushing GS 2426 24 4 4 0505 Cap Screw 1 2 13 x 3 50 2 9 5145 Plate 3 00 Hole 2 5 0360 Nut 1 2 13 Nylock 2 10 0359 Cap Screw 1 2 13 x 1 50 2 ...

Page 6: ... GS 1618 24 2 2 0058 Cylinder 3 00 x 14 50 1 9 0110 Snap Ring 1 00 4 3 4919 Pin Tear Drop 1 50 x 3 50 2 10 0295 Latch 12 000 1 4 C0990 Cap Screw 1 2 13 x 0 75 2 11 0298 Snap Ring 0 75 1 5 0069 Bushing GS 1618 16 1 12 5145 Plate 3 00 Hole 4 6 0064 Pin 1 00 Clevis 1 13 0359 Cap Screw 1 2 13 x 1 50 4 7 4913 Pin 1 00 x 7 50 1 ...

Page 7: ...K USING THE LOADER S HOLES AS A GUIDE USING 5 8 BOLTS WASHERS AND NUTS BOLT THE REAR OF THE LOADER TO THE TRUCK FRAME SHORTEN THE TRUCK FRAME TO ABOUT 2 FROM THE REAR TO THE LOADER USING 5 8 BOLTS WASHERS AND NUTS ATTACH THE 4 MOUNTING CHANNELS TO THE 6 MOUNTS ON THE LOADER AS SHOWN IN THE INSTALLATION DRAWING ON PAGE 7 USING THE MOUNTING CHANNELS AS A GUIDE DRILL 6 11 16 HOLES THROUGH THE TRUCK F...

Page 8: ...l 84 12 9 G 7 Mounting Kit ITEM P N DESCRIPTION QTY 1 7053 Tie Down 120 15 9 2 2 0358 Washer 5 8 Flat 14 3 0526 Washer 5 8 Lock 14 4 0399 Cap Screw 5 8 11x2 00 14 5 0357 Nut 5 8 14 6 7049 Tie Down 120 15 9 4 ...

Page 9: ...ing Kit Dodge Chassis ITEM P N DESCRIPTION QTY 1 0399 Cap Screw 5 8 11x2 00 6 2 0358 Washer 5 8 Flat 8 3 0526 Washer 5 8 Lock 8 4 0357 Nut 5 8 8 5 0357 Tube Mtg dodge 4 6 0511 Cap Screw 5 8 11x3 00 2 7 D0143 Channel Tie Down 2 ...

Page 10: ...andard driver side installation and an optional passenger side installation Passenger side installations are common when mounting to cab over chassis All valve stacks are shipped for standard driver side installations The safety valve must be moved to the tilt cylinder retract port for all non standard installations This valve will be switched with a load check plug when being moved to an alternat...

Page 11: ...0 F5OLO S 4 5 C2242 St Elbow 75x90 Blk 2 17 C2248 Fitg Adapter 6 C6LO S 4 6 C1054 Nipple 75x6 00 Blk 1 18 1563 Nipple Barb 0588 20 20 1 7 C6226 Filter Head ZAF 07 25 1 1 19 C5552 Filter Strainer TF 1220 0 1 8 C6227 Filter Long AE 10 1 20 C4955 Sight Gauge 75 Npt Eye 1 9 C6014 Fitg Adapter 8 12 FLO S 1 21 C1053 Nipple 75x2 50 Blk Pipe 2 10 1559 Fitg Seal Lok 90 1J943 8 8 2 22 C5930 Coupler 75 Blk 2...

Page 12: ...Pump ITEM P N DESCRIPTION QTY ITEM P N DESCRIPTION QTY 1 1558 Hose Ftg 1JS43 8 8 1 6 C1123 Hose Clamp 88 DB 20 2 2 C0545 Hose Ftg 1JS43 6 6 2 7 D0549 Adapter 16 8 F5OG5 S 1 3 0279 Adapter 6 F5OLO S 4 8 C4747 Ftg 4603 20 16 1 4 C0546 Hose Ftg 1J943 6 6 2 9 C0277 Ftg 1J943 6 4 2 5 C0278 Ftg 1JS43 6 4 2 ...

Page 13: ...roller 1 8 0343 Washer 0 31 Flat 8 2 0608 Control Lever 2 9 0342 Nut 0 31 18 Nyloc 4 3 0663 Bracket Decal 1 10 0607 Controller Cable 2 4 0333 Nut 0 25 20 Nyloc 2 11 0651 Decal Operation 1 5 0340 Washer 0 25 Flat 4 12 1056 Nut 0 25 Fine Thread 2 6 0528 Cap Screw 0 25 20x4 50 2 13 0662 Cable Ends 0 25 2 7 0486 Cap Screw 0 31 18x1 50 4 ...

Page 14: ...4 12 9 G 13 Mounting Kit 7 Gallon Tank ITEM P N DESCRIPTION QTY 1 0501 Cap Screw 0 50 13x2 00 6 2 0352 Washer 0 50 Flat 6 3 0360 Nut 0 50 13 Nyloc 6 Miscellaneous Parts P N DESCRIPTION QTY D0045 Alarm Backup 1 ...

Page 15: ...Manual 84 12 9 G 14 Subframe ...

Page 16: ...of Stellar and its authorized dealers and service providers shall be voided if someone other than an authorized Stellar dealer provides other than routine maintenance service without prior written approval from Stellar In the case repair work is performed on a Stellar manufactured product original Stellar parts must be used to keep the warranty in force The warranty may also be voided if the produ...

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