STILLA S3005, Assembly Instructions Manual

Page 1: ... construct your shed is included inside the pack cedar panels doors windows hardware kits roof sheeting Please ensure you fully unpack all the parts check against the parts checklist before contacting customer service about anything you believe may be missing Thank you ...

Page 2: ...in detail however it could give you some handy tips Please note we haven t videoed the assembly of each shed however the video online is the Maple 12x6 and will give you an overall idea on how the installation process is completed Remove all parts from packages and place in a safe place close to assembly area Review all instructions continue to refer to instructions throughout assembly step by ste...

Page 3: ...tep 840x19x42mm 1440mm if double doors 1 E Roof End Piece 203x70x30mm 12 RS 1120mm Roof Sheeting 4 RC 1520mm Ridge Cap 1 REP Roof End Plate 1114x70x45mm 4 C 1520mm Channel 2 HK 6x4 Hardware Kit 1 IM 6x4 Instruction Manual 1 Floor Kit Option Floor Frame 140x38mm Part Code Checked Part Description Qty EP End Plate 1884x140x38mm 2 DJ Double Joist 1124x140x38mm 2 SJ Single Joist 1124x140x38mm 3 L Logs...

Page 4: ...m DJ 2 Double Joist 1124mm 100BS 24 100mm Batten Screw 1 0 FLOOR FRAME Fasten floor frame together as indicated in diagram below using lines and predrilled holes Screw through EP into DJ using 3x 100BS Screw through EP into SJ using 2 x 100BS per join Ensure frame is square by measuring from corner to corner diagonally frame will be square when both diagonal measurements equal the same ENSURE 42x3...

Page 5: ...y out frame in desired position and mark holes to dig as indicated on diagram below use shovel or marking paint 2 Dig and place logs in holes using concrete if you wish 3 Fasten floor frame to logs at desired height using 4x 100BS per log ensuring frame is level Fasten frame to logs when roughly level and then critique by hammering in or adding dirt or concrete to corners until perfectly level at ...

Page 6: ...798x800mm FB 1 Floor Board 1798x311mm 50PS 25 50mm Philips Screw 1 2 FLOORING INSTALLATION Fasten floor sheets to floor frame as shown in diagram below using 50PS Bring Floor sheets in 43mm on all 4 sides from the outside of the floor frame Note The x marked on the floor sheets do not line up with out joists ...

Page 7: ...t can take the place of any 1200mm 12P panel 2 0 ASSEMBLY WALL ASSEMBLY Screw through FP into 12P top centre bottom using 3 x 65HHS Holding studs flush on the outside Note Ensure tongue on VJ cladding is facing upwards 12P Screw 3 x 65HHS Top centre bottom FP Cedar Strip When screwing the four corners together please make sure the studs are flush on the outside not the inside as per image below ...

Page 8: ...SSEMBLY PART CODE QTY DESCRIPTION 9P 1 900mm Wall panel 65HHS 3 65mm Hex head screw 2 1 ASSEMBLY WALL ASSEMBLY Screw through 9P into 12P Top centre bottom using 3 x 65HHS holding studs flush on the outside 9P Screw 3 x 65HHS Top centre bottom FRONT OF SHED 12P ...

Page 9: ...ASSEMBLY PART CODE QTY DESCRIPTION 9P 1 900mm Wall panel 65HHS 3 65mm Hex head screw 2 2 ASSEMBLY WALL ASSEMBLY Screw through 9P into 9P Top centre bottom using 3 x 65HHS holding studs flush on the inside 9P Screw 3 x 65HHS Top centre bottom 9P FRONT OF SHED ...

Page 10: ...WALL ASSEMBLY PART CODE QTY DESCRIPTION 12P 1 1200mm Wall panel 65HHS 3 65mm Hex head screw 2 3 ASSEMBLY WALL ASSEMBLY Screw through 9P into 12P top centre bottom using 3 x 65HHS holding studs flush on the outside Screw 3 x 65HHS Top centre bottom 9P 12P ...

Page 11: ...SEMBLY PART CODE QTY DESCRIPTION FP 1 Front panel 65HHS 3 65mm Hex head screw 2 4 ASSEMBLY WALL ASSEMBLY Screw through FP into 12P top centre bottom using 65HHS holding studs flush on the outside Screw 3 x 65HHS Top centre bottom FRONT OF SHED FP 12P Cedar Strip ...

Page 12: ...th 1440 DS if DD DS 1 1440x42x19mm Door Step ONLY IF DOUBLE DOOR OPTION PURCHASED 40N 4 40mm Nail 2 5 ASSEMBLY DOOR STEP INSTALL Nail Door Step in position using 4x 40N as seen below Ensure wall panels are tight against DS This is if floor option was chosen If you are installing on concrete slab use small dyno bolts to fasten not provided ...

Page 13: ...ew 2 6 ASSEMBLY DOOR HEAD ASSEMBLY Measure and mark middle of Door Head DH Lay Assembled front end Gable on a flat surface with the frame facing upwards as seen below Line up middle mark on DH with gable join centre hold and screw down through gable into DH using 4x 65HHS 2 either side of gable join as seen below 420mm mark for SD 720mm mark for DD Measure and mark middle of Door Head Screw throug...

Page 14: ...SSEMBLY FRONT END GABLE INSTALL Carefully place assembled gable on front wall ensuring groove on gable slots into the tongue on the wall as seen below Ensure end of gable sits flush with side of back wall panel and fasten by screwing 4x 65HHS through panels into gable 2 screws either side of join Ensure groove slots into tongue Screw upwards through wall panel into gable ...

Page 15: ...SEMBLY BACK END GABLE INSTALL Carefully place assembled gable on back wall ensuring groove on gable slots into the tongue on the wall as seen below Ensure end of gable sits flush with side of back wall panel and fasten by screwing 4x 65HHS through panels into gable 2 screws either side of join Ensure groove slots into tongue Screw upwards through wall panel into gable ...

Page 16: ...x45mm 75BS 8 75mm Batten Screw 3 0 ASSEMBLY ROOF ASSEMBLY 1 of 2 frames It helps to find a flat level surface to complete this process on 1 Place 2x Roof Rafters R in between REPs as seen in diagram above and screw 75BS into predrilled holes to assemble roof frame Repeat this twice REPEAT THIS ASSEMBLY PROCESS TWICE TO COMPLETE BOTH ROOF FRAMES READY FOR ROOF SHEETING ...

Page 17: ...sheet 203mm over end of roof frame Once in position screw 25RS through pan at top FIRST and then checking bottom is still overhanging 203mm from side screw a 40RS through rib at the bottom to fasten roof sheet in place Fasten roof sheets to battens in sequence shown 1 x 25RS either side of join at top and 1 x 40RS through rib join at bottom Note Use straight edge to keep all screws in line and cen...

Page 18: ...oof screw 25RS 6 25mm Roof screw 3 2 ASSEMBLY ROOF ASSEMBLY Complete screwing roof off at top 1 x 25RS in pan beside every rib Once top is complete screw bottom off using 1 x 40RS through every rib Note Use straight edge to keep all screws in line and centre of batten REPEAT THIS STEP FOR SECOND ROOF FRAME ...

Page 19: ...TS CHANNEL ASSEMBLY PART CODE QTY DESCRIPTION ST 4 12mm self tapping screw C 1 Roof Channel 3 3 ASSEMBLY CHANNEL ASSEMBLY Slide Roof channel onto end of roof sheeting overhang Fasten in place using ST REPEAT TASKS 3 0 3 3 TO COMPLETE THE OTHER ROOF PANEL ...

Page 20: ...Standing inside shed on ladder screw roof end pieces to top of gable in required positions using 1x 65BS per piece See positions in photo below Lay 70mm side flat on top of gable with 70x30mm face flush with inside of gable frame and screw in place 6 pieces per gable Note It is advised to predrill through the E first with a 4mm drill bit before securing to gable Repeat this step on both gables ...

Page 21: ...e roof frame into position Ensure point of roof frame is flush with middle of gable as seen below Fasten to ends using 3x 75BS screw through roof frame into gable frame Fasten to sides using 6x 75BS evenly spaced screw through roof frame into side wall top plates Meet second roof frame up with the first and repeat steps for fastening This task will require 2 or more persons to complete ...

Page 22: ...IPTION 40RS 8 40mm Roof Screws 25RS 8 25mm Roof Screws 3 6 ASSEMBLY ROOF INSTALLATION Fully fasten down the roof sheeting onto the Roof End Pieces E as seen below Use 2x 25RS to screw into the top E of each side and 2x 40RS to screw into the bottom E of each side Note there is four sides ...

Page 23: ...JOIN 3 7 ASSEMBLY PARTS COLLAR TIE INSTALLATION PART CODE QTY DESCRIPTION 75BS 6 75mm Batten Screw 3 7 ASSEMBLY COLLAR TIE INSTALLATION Fasten roof frames together by screwing 75BS evenly space along the top of the roof frames ...

Page 24: ...Y DESCRIPTION H 2 Hinge HS 6 Hinge Screw CD 1 Door 4 0 ASSEMBLY DOOR HINGE ASSEMBLY Place door on back and hold hinge H in position Fasten hinges to door using 3 x hinge screws HS per hinge Position Hinges are to be placed at top and bottom of door They are to be centralised over bracing on back of door as per second and third image below ...

Page 25: ...DOOR INSTALLATION PART CODE QTY DESCRIPTION CD 1 Door HS 6 Hinge screw 4 1 ASSEMBLY DOOR INSTALLATION Hold door in position 3mm down from top Front of the door when closed will be flush with front of VJ cladding Screw through hinge into front wall as pictured ...

Page 26: ...rom door edge Insert T handle in position and mark two outside holes Remove T handle and drill 2 x 6mm holes Insert T handle back in with bolts and fasten nuts on back of door STEP 4 3 DOOR HANDLE ASSEMBLY 4 3 ASSEMBLY PARTS DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION 1 T Handle Leaver 4 3 ASSEMBLY DOOR HANDLE ASSEMBLY Holding door in closed position flush with VJ cladding on front slide leaver...

Page 27: ...RIPTION H 4 Hinge HS 12 Hinge Screw CD 2 Doors 4 4 ASSEMBLY DOUBLE DOOR HINGE ASSEMBLY Place door on back and hold hinge H in position Fasten hinges to door using 3 x hinge screws HS per hinge Position Hinges are to be placed at top and bottom of door They are to be centralised over bracing on back of door as per second and third image below Repeat Step with second door ...

Page 28: ... Hinge screw 4 5 ASSEMBLY DOUBLE DOOR INSTALLATION Hold door in position 3mm down from top Front of the door when closed will be flush with front of VJ cladding Screw through hinge into front wall as pictured Repeat steps with other door Note door centre gaps can be adjusted by unscrewing wall to floor fixing and moving in and out ...

Page 29: ...ust be installed on the opposite door to the pad bolted door fixed door STEP 4 7 DOOR HANDLE ASSEMBLY 4 7 ASSEMBLY PARTS DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION TH 1 T Handle 4 7 ASSEMBLY DOOR HANDLE ASSEMBLY Mark and drill 12mm centre hole in position shown 50mm in from door edge T Handle must be installed centre of the centre door brace on the back Insert T handle in position and mark two...

Page 30: ... QTY DESCRIPTION 1 T Handle Leaver DP 1 Packer HS 2 Hinge screw 4 8 ASSEMBLY DOOR HANDLE ASSEMBLY Holding DP in position fasten to door door with pad bolts Holding door in closed position flush with other door slide leaver onto T Handle and tighten once hitting packer on fixed door DP Leaver ...

Page 31: ...SSEMBLY CORNER POST ASSEMBLY Hold corner post CP in position nail through CP into wall stud using 6x 40N evenly spaced along CP Repeat for all four corners Note Before nailing CPs we recommend running a bead of silicone down the lines seen below Recommended Run a bead of silicone down these two lines before nailing CPs Nail 6x 40N evenly spaced along CP ...

Page 32: ...il 6 1 ASSEMBLY COVER STRIP ASSEMBLY Hold cover strips CS over joins in walls nail through CS into wall panel using 6x 40N evenly spaced per CS Note Before nailing CS we recommend running a bead of silicone down the joins in the wall as seen below Recommended Run a bead of silicone down joins before nailing CS Nail 6x 40N evenly spaced along CS ...

Page 33: ...MBLY 5 4 ASSEMBLY PARTS FASCIA ASSEMBLY PART CODE QTY DESCRIPTION F 4 Fascia 40N 12 40mm Nail 5 4 ASSEMBLY FASCIA ASSEMBLY Hold fascia s in position Flush with bottom of battens and meeting evenly at the top Nail into end of Battens ...

Page 34: ...ESCRIPTION RC 1 1520mm Ridge Cap 40RS 4 40mm Roof screw 5 5 ASSEMBLY RIDGE CAP INSTALLATION Slide ridge cap into position Make sure peak of ridge cap is in line with peak of fascia s Screw through ridge cap into 2nd rib in from end and through into batten Repeat this on both ends Screw here Screw here ...

Page 35: ...G WALLS TO FLOOR PART CODE QTY DESCRIPTION 65HHS 7 65mm hex head screw 5 1 ASSEMBLY FASTENING WALLS TO FLOOR Ensure walls are in correct position and straight Fasten through wall bottom plate in position shown below If floor option was not chosen fasteners are not supplied ...

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Page 42: ...ANTY REGISTRATION FORM YOUR PRODUCT IS NOT COVERED BY WARRANTY PRODUCT MAINTENANCE We highly recommend you coat the external of your product with Intergrain UltraDeck Timber Stain in the Colour Light Oak This product is available from Dulux paint stores or Bunnings stores that have a paint section The product is re tinted from a Cedar Cypress base to achieve the light oak colour Intergrain is a Ca...

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Page 44: ...ed in your backyard Please upload this image when completing the warranty registration Alternatively you can send the photos by email to sales stilla com au If you require any assistance please feel free to call or email Kind regards STILLA Customer Support 1800 784 552 sales stilla com au ...