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Operating manual

Explosion-protected right angle servo gear units KL/KS/PHK/PHKX/PHQK/PK/PKX

1

01/2019

WE KEEP THINGS MOVING

ID 443005_en.01

en

www.stober.com

These  operating  instructions  contain  information  about  the 
transport, assembly, commissioning and service of gear units 
from  STOBER.  Observe  the  applicable  documents  of 
attached motors and additional drive components.

1

Operation in accordance with its 
intended use

Explosion-protected  gear  units  from  STOBER  meet  the 
requirements of the ATEX Directive 2014/34/EU and comply 
with the following standards:

EN 1127-1:2011-07

EN ISO 80079-36:2016-04

EN ISO 80079-37:2016-04

The  gear  units  are  intended  for  installation  in  commercial 
machines and systems. Intended use includes:

Use of the gear unit exclusively for the application that it 
was designed for.

No modifications to the gear unit by the customer.

Use of the gear unit only in the zone subject to explosion 
hazard that corresponds to the identification on the ATEX 
nameplate.

Use of the gear unit in the surrounding temperature range 
Ta that is specified on the ATEX nameplate.

The maximum thickness of the dust deposit on the gear 
unit may not be more than 5 mm according to EN 50281-
2-1.

No overload of the gear unit with regard to the maximum 
permitted  speeds  and  torques  that  are  specified  in  the 
order confirmation.

Compliance  with  the  inspection  and  maintenance 
intervals.

Observe these operation instructions.

WARNING!

Unintended use of the gear unit can lead to explosions 
that can cause serious injuries or even death.

Only use the gear unit as intended!

2

Safety information

WARNING!

Failure to comply with these operating instructions can 
cause ignition sources when using the gear unit in areas 
subject to explosion hazard and lead to explosions that 
can cause serious injuries or even death.

Comply  with  the  instructions  in  these  operating 
instructions!

Also follow the applicable national, local and system-specific 
requirements.

CAUTION!

Burns!

The  surface  temperature  of  the  gear  unit  can  significantly 
exceed 65° C in operation!

Allow  the  gear  unit  to  cool  down  sufficiently  before 
touching it or wear protective gloves.

2.1 Ignition hazard and protective 

measures

The following is an overview of ignition hazards that can arise 
when  operating  the  gear  unit  and  protective  measures  that 
are described in these operating instructions.

Ignition hazard: hot surfaces

Possible  causes:  increased  friction  due  to  improper 
assembly, wear, overload or leaks.
Protective measures:

Compliance  with  the  maximum  permitted  torques  and 
speeds

Limitation of the motor current

Control before commissioning

Measurement  of  the  maximum  surface  temperature 
during commissioning

Regular inspection and maintenance

Ignition hazard: mechanically generated sparks

Possible causes: improper assembly of leaks

Control before commissioning

Regular inspection and maintenance

Ignition hazard: electrostatic discharge

Possible  causes:  friction  processes,  potential  differences 
between components

Exclusive use of components with ATEX approval

Earth the gear unit housing

2.2 Personnel requirements

All work on the electrical equipment of the drive units must be 
performed by qualified electricians. Installation, maintenance 
and repairs of mechanical parts must be performed by fitters, 
industrial  mechanics  or  persons  with  comparable 
qualifications.

Summary of Contents for PHKX

Page 1: ...ntended 2 Safety information WARNING Failure to comply with these operating instructions can cause ignition sources when using the gear unit in areas subject to explosion hazard and lead to explosions that can cause serious injuries or even death Comply with the instructions in these operating instructions Also follow the applicable national local and system specific requirements CAUTION Burns The...

Page 2: ...tity according to the nameplate before commissioning the drive 5 Mounting Inspect the delivery for any transport damage immediately after you receive it Notify the transport company of any damage immediately Do not operate damaged gear units geared motors Remove the packaging of the gear unit geared motor and dispose of it according to the applicable legal requirements on site Check the following ...

Page 3: ...gear unit onto the machine shaft Coat machine shaft with mounting grease Coat hollow shaft spiral groove and keyway with mounting grease Fit gear unit by means of central screw Do not use hammer NOTICE Rust on of the gear unit Never mount the gear unit without lubrication since it will rust on and cannot be removed for repairs Disassembly Press the gear unit off by means of the push off disk and m...

Page 4: ...500 operating hours every 3 months at the latest Visually check the shaft seal rings for leaks Check operating noise for possible bearing damage Every 5000 operating hours every 5 years at the latest Replace lubricant Replace shaft seal rings Every 10000 operating hours Replace rolling bearing Comply with the lubricant specification and amount that is stated on the nameplate of the gear unit when ...

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