Stoelting E131I, Owner'S Manual

Page 1: ...Model E F131I OWNER S MANUAL Manual No 513536 5 Mar 2009 ...

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Page 3: ...d are certified in the Stoelting Technicare program Model No _______________________ Serial No _______________________ Purchase Date ____________________ Start Up Date ____________________ CALL Distributor _________________________ Phone No _________________________ fill in or affix label ...

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Page 5: ... new parts for freezers built prior to date of change DO NOT ATTEMPT to operate the freezer until instructions and safety precautions in this manual are read completely and are thoroughly understood If problems develop or questions arise in connection with installation operation or servicing of the freezer contact the company at the following location STOELTING LLC Ph 920 894 2293 502 Hwy 67 Kiel ...

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Page 7: ... 3 3 Sanitizing 9 3 4 Freeze Down and Operation 10 3 5 Mix Information 11 3 6 Removing Mix from Freezer 11 3 7 Cleaning the Freezer 12 3 8 Disassembly of Freezer Parts 12 3 9 Cleaning the Freezer Parts 14 3 10 Sanitize Freezer and Freezer Parts 14 3 11 Assembly of Freezer 14 3 12 Routine Cleaning 16 3 13 Preventative Maintenance 16 3 14 Extended Storage 19 3 15 Product ConsistencyAdjustment 19 3 1...

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Page 9: ... to use one barrel only the freezer must be cleaned sanitized and filled with fresh mix daily For more information call your authorized Stoelting Serviceperson Thismanual is designed to assist qualified service person nelandoperatorsintheinstallation operationandmainte nance of the Stoelting Model Endura Futura 131I gravity freezer SECTION 1 SPECIFICATIONS Figure 2 Specifications InformationPacket...

Page 10: ... power cord provided Automatic safeguard circuit built into electronic control protects major freezer components under normal operating conditions Refrigerant R404a Compressor Endura 8 600 B T U H hr Futura 12 000 B T U H hr Drive Motor 2 3 4 H P Cooling Air cooled requires minimum 3 air clearance on right and left hand side and rear Minimum 10 top clearance Water cooled required 3 8 I D water sup...

Page 11: ...aintain a safe working environment The labels have been designed to withstand washing and cleaning All labels must remain legible for the life of the freezer Fig 3 Warning Label Locations Labels should be checked periodically to be sure they can be recognized as warning labels If danger warning or caution labels are needed indicate the part number type of label location of label and quantity requi...

Page 12: ...justment is necessary level the freezer by turning the bottom part of each leg in or out Then separate freezer base gasket and install with the seam to the back and the flat to the bottom C Air cooled freezers require correct ventilation The right side of the freezer is the air intake and must have a 3 7 5cm clearance Air discharges out of the left side of the unit and must have 3 7 5cm clear ance...

Page 13: ...front of the freezer to the door end of the stand Secure the freezer to the stand with the nuts and lock washers provided Then separate freezer base gasket and install the seam to the back and the flat to the bottom Fig 7 2 5 INSTALLING PERMANENT WIRING WARNING High voltage will shock burn or cause death Turn off and lock out main power disconnect before proceeding with installation Do not operate...

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Page 15: ...ive noise or vibration occurs SECTION 3 INITIAL SET UP AND OPERATION 3 2 OPERATION CONTROLS AND INDICATORS Before operating the freezer it is required that the operator know the function of each operating control Refer to Figure 9 and 10 for the location of the operating controls on the freezer Additional information on the IntelliTech control including consistency adjustment can be found in Secti...

Page 16: ...place the Freez ing Cylinder Off On switch to the ON position Refer to Troubleshooting in Section 4 H Green Light The green light is used to indicate that the product has reached the proper consistency and is ready to be dispensed The light begins to flash at 98 of consistency I Clean Switch The CLEAN switch is a membrane or snap switch When the switch is pushed the freezing cylinder s refrigerati...

Page 17: ...ctive However you should always clean the freezer and parts after using it THE UNITED STATES DEPARTMENT OF AGRICUL TURE AND THE FOOD AND DRUG ADMINISTRATION REQUIRETHAT ALL CLEANING AND SANITIZING SO LUTIONS USED WITH FOOD PROCESSING EQUIP MENT BE CERTIFIED FOR THIS USE When sanitizing the freezer refer to local sanitary regulations for applicable codes and recommended sanitizing products and proc...

Page 18: ...lator O ring or check if the mix inlet regulator was installed correctly or that the freezer is level F Place the FREEZING CYLINDER OFF ON switch in the ON position then press the PUSH TO FREEZE swtich until the freezer starts E After five minutes place a bucket under the spigot and open spigot to drain sanitizing solution When solution has drained press the CLEAN snap switch to stop the auger All...

Page 19: ...Product 3 5 MIX INFORMATION Mix can vary considerably from one manufacturer to another Differences in the amount of butterfat content and quantity and quality of other ingredients have a direct bearing on the finished frozen product A change in freezer performance that cannot be explained by a technical problem may be related to the mix When changing from one type of mix to another such as yogurt ...

Page 20: ...for 10 sec onds to clear the error D Open the spigot to drain the water Remember to place a bucket or container under the spigot to catch the water When the water has drained turn the FREEZING CYLINDER OFF ON switch to the OFF position Allow the freezer barrel to drain completely E Repeat steps Athrough D using a mild detergent solution 3 8 DISASSEMBLY OF FREEZER P ARTS CAUTION Hazardous Moving Pa...

Page 21: ...emblies from the freezer Pull the augers out of the freezer barrelslowly As the augers are being pulled out carefully remove each of the plastic flights with springs H Keep the rear of the auger shafts tipped up once they are clear of the freezer barrels to avoid dropping rear seals I Wipe socket lubricant from the drive end rear of the auger with a cloth or paper towel J Remove the rear seals K R...

Page 22: ...hin film of sanitary lubrication to exposed surfaces of the O rings Apply a thin film of sanitary lubricant to metal part of rear seal Also apply a thin film of sanitary lubricant inside the hole of the front of the auger B Assemble the rear seals onto the augers with the large end to the rear Be sure the O ring is in place before installing the rear seal C Lubricate the inside of the auger drive ...

Page 23: ...handle to the spigot body H Install the spigot bodies with O rings into the front door from the bottom Fig 23 Push straight up until the spigots are in place Install rosette caps CAUTION Overtightening or uneven tensioning of circular knobs may cause damage to front door and cause leaking Hand tighten circular knobs evenly Look for the proper seal between the freezer barrel O ring and front door K...

Page 24: ...lvemilkstone removal are critical for operators of frozen dessertmachines SANITIZING Kills bacteria Can be effective on clean surfaces only DOES NOT clean or remove milkstone NOTE Using a SANTITIZER on an unclean surface will not guarantee a clean and safe frozen dessert machine Proper Daily Maintenance The Only Way to Assure Food Safety and Product Quality Proper daily maintenance can involve a w...

Page 25: ...e the ability to remove milkstone Milkstone will become a problem if not remedied with additional products and procedures THE USE OF CHLORINE TEST STRIPS Test strips are used to determine concentrations of active chlorine in sanitizing solutions To use the strips tear off a small portion and submerge it into the sanitizing solution Then compare the color change to the color key on the side of the ...

Page 26: ...riodic cleaning To clean refer to the following procedures 1 Remove the Phillips head screw from the bottom of the right side panel and then slide the panels down and out 2 To remove the condenser filter grasp the top and pull off Visually inspect for dirt If the filter is dirty shake or brush excess dirt off the filter and wash in warm soapy water Once the filter is clean rinse thoroughly in warm...

Page 27: ... motor and refrigeration systemwhen the pre programmed consistency is reached The control panels on the front of the freezer allow the operator to adjust each freezing cylinder to create the desired product consistency A Place the FREEZING CYLINDER OFF ON switch in the ONposition B Press the SET button on the Control Panel once Fine Adj will appear on the LCD screen Fig 27 C Press theup arrow butt...

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Page 29: ...the freezing cylinder Check the mix level on the affected freezing cylinder If the level mix is low add mix Look for ice crystals in the liquid mix in the hopper Ice crystals can clog the mix inlet regulator and prevent mix from entering the freezing cylinder If you find ice crystals in the mix checkthe temperature of the walk in cooler where the mix is stored Excessive compressor run time may als...

Page 30: ...ce ERRORCONDITION CODE 12 If the control panel displays a left hopper sensor error Error Code 12 place the Freezing Cylinder Off On Switch in the Off position wait 10 seconds and return the switch to the On position If the Control Panel still displays the error condition code call your Authorized Stoelting Distributor for further assistance ERRORCONDITION CODE 13 If the control panel displays a ri...

Page 31: ...3 F 0 0 1 e v o b a s i r e s n e d n o c y t r i d s i r e s n e d n o C 4 t f o s o o t g n i t t e s y c n e t s i s n o C 5 n e k o r b e r a x i m n i s r e z i l i b a t S 6 n w o d g n o r w d e l b m e s s a s i r e g u A 7 m e l b o r p n o i t a r e g i r f e R 8 h s u p E Z E E R F O T H S U P e h t s s e r P 1 n o d e y a l p s i d s i E V R E S l i t n u t i a W n o t t u b g n i s n ...

Page 32: ...w n w o d r o t a l u g e r t e l n i x i m e c a l p e R 2 g n i r O r o t a l u g e r t e l n i x i m e c a l p e R 3 h s u r b d e z i t i n a s h t i w n a e l C 4 t c u d o r p h s e r f h t i w r e z e e r f l l i F 5 l a e s r e g u a r a e R s k a e l l a e s r e g u a r a e r f o e c a f r u s e d i s t u O 1 d e t a c i r b u l s i d e g a m a d r o g n i s s i m l a e s r a e R 2 r o d ...

Page 33: ...upport 1 324509 Decal Cleaning Instructions 1 324566 Decal Wired According To 1 324584 Decal Adequate Ventilation 3 1 324592 Decal Hold Ready 1 324593 Decal Power 1 324594 Decal Attention Heat Sensitive 1 324605 Decal Danger Automatic Start 1 324612 Decal Control 1 324686 Decal Danger Automatic Start 1 324803 Decal Domed Stoelting Logo Large Header Panel 1 324804 Decal Domed Stoelting Swirl Header...

Page 34: ...26 5 2 AUGER SHAFT AND FACEPLATE PARTS ...

Page 35: ...ck 2 625133 O Ring Front Door Red 2 666786 Seal Rear Auger Black 2 694255 Spring Auger Flight 6 E131 8 F131 744260 SV Tray Drip 1 744262 Tray Drain Black Plastic 1 744271 Insert Drip Tray Black Plastic 1 744273 Tray Drip Orange Tree Only 1159501 O Ring Bushing Kit 1177429 O Ring Spigot Extension Kit 2149243 01 Mix Inlet Assembly 3 16 Hole Standard Length 2A 2 2177072 Extension Spigot 1 5 2177073 E...

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Page 37: ...obligations remedies are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting prompt written notice of any claimed breach of warranty within the applicable warranty period and c delivers the affected equipment to Stoelting or its designated service location in its original packa...