Stoelting O111-I2F, Operator'S Manual

Page 1: ...Model O111 I2F OPERATORS MANUAL Manual No 513686 Rev 1 ...

Page 2: ......

Page 3: ...s built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this manual are read completely and are thoroughly understood If problems develop or questions arise in connection with installation operation or servicing of the machine contact Stoelting Stoelting Foodservice Equipment 502 Highway 67 Kiel WI 53042 1600 U S A Main Tel 800 558 5807 Fa...

Page 4: ...pecific safety information the following safety defini tions are provided to assist the reader The purpose of safety symbols is to attract your at tention to possible dangers The safety symbols and their explanations deserve your careful attention and understanding The safety warnings do not by themselves eliminate any danger The instructions or warnings they give are not substitutes for proper ac...

Page 5: ...mbly of Machine Parts 8 A Disassembly of Front Door 9 B Disassembly of Auger 9 3 5 Cleaning Disassembled Parts 9 3 6 Cleaning the Machine 9 3 7 Assembling Machine 10 3 8 Sanitizing 10 3 9 Freeze Down and Operation 11 3 10 Mix Information 11 Maintenance and Adjustments 4 1 Fine Consistency Adjustment 13 4 2 Drive Belt Tension Adjustment 13 4 3 Condenser Cleaning Air Cooled Machines 13 4 4 Preventat...

Page 6: ......

Page 7: ...form product The machines are designed to operate with almost any type of com mercial soft serve or non dairy mixes available including ice milk ice cream yogurt and frozen dietary desserts This manual is designed to assist qualified service per sonnel and operators in the installation operation and maintenance of the Stoelting O111 I2F gravity machines Figure 1 2 Specification 1 2 SPECIFICATIONS ...

Page 8: ...208 240 VAC 60Hz running amps 12A connection type NEMA6 20P power cord provided International Option 1 Phase 220 240 VAC 50Hz Compressor 12 000 Btu hr Drive Motor 1 1 2 hp Air Flow Air cooled units require 3 7 6 cm air space on both sides Plumbing Fittings Water cooled units require 1 2 N P T water and drain fittings Maximum water pressure of 130 psi Minimum water flow rate of 3 GPM Ideal EWT of 5...

Page 9: ...arrier Stoelting Inc cannot make any claims against the carrier 2 3 MACHINE INSTALLATION WARNING Installation must be completed by a qualified electrician refrigeration specialist Incorrect installation may cause personal injury severe damage to the machine and will void fac tory warranty Installation of the machine involves moving the machine close to its permanent location removing all crating s...

Page 10: ... motor calibration be sure there is sanitizer in the freezing cylinder A Press the On Off button The Motor Calibration screen will be displayed B Move the cursor over the Start message and press the SEL button C After the calibration is complete press the left arrow button D Drain the machine of sanitizer SETTING CONTACT INFORMATION OPTIONAL A Plug your USB flash drive into the control if it is no...

Page 11: ...as follows 1 If the product is too soft increase the CutIn Consist Offset 2 If the product is too firm decrease the CutIn Consist Offset F After the consistency is set press the left arrow buttononcesothattheModifyOperatingSettings screen is displayed Figure 2 5 SETTING SERVE TIME AND OVERRUN DETAILS A Go to the Advanced Settings 2 of 2 screen and scroll down to the Time to Dispense 16 oz option B...

Page 12: ...Operators Manual 513686 6 O111 I2F Model Machines ...

Page 13: ...urs 3 2 OPERATING CONTROLS AND INDICATORS Before operating the machine it is required that the op erator know the function of each operating control Refer to Figure 3 1 for the location of the operating controls on the machine For the information regarding error codes displayedonthecontrolpanel refertothetroubleshooting section of this manual A INTELLITEC2 TOUCHPAD Main Power On Off The Main Power...

Page 14: ...on B Turn off the freezing cylinder by pressing the On Off button C Press the Clean button After about 5 minutes open the spigot to drain the mix D Press the Clean button to stop the auger E Fill the hopper with 2 gallons 8 liters of cool tap water F Press the Clean button and let the auger rotate for at least 30 seconds G While the auger is rotating scrub the hopper with a clean brush H Drain the...

Page 15: ... pre wash step The following procedures are a general guideline only Consult your local and state health codes for the procedures required in your location A Disassemble all parts Refer to Section 3 4 for the disassembly of machine parts B Place all parts in 90 to 110 F 32 C to 43 C mild detergent water and wash thoroughly Use the brushes that shipped with the machine to clean all holes in the fro...

Page 16: ...apply a thin layer of sanitary lubricant to the o rings Install the spigot body through the bottom of the front door I Fit the front door o ring into the groove on the rear of the front door J Place the front door assembly on the mounting studsandthepushfrontdooragainstthemachine carefully NOTE Make sure the pins of the front door do not touch the legs of the auger support K Secure the front door ...

Page 17: ...he freezing cylinder to fill Then press the PUSH TO FREEZE button F When the product is ready the display reads SERVE Open the spigot to dispense product NOTE If the product consistency needs to be adjusted use the Technician passcode and go to the Basic Settings menu Adjust the CutIn Consistency Off set higher to increase the consistency or lower to decrease the consistency Make adjustments in in...

Page 18: ...low carb mixes typically freeze to proper consistency at higher temperatures When checking the temperature stir the thermometer in the frozen product to get an accurate reading Old mix or mix that has been stored at too high a tempera ture can result in a finished product that is unsatisfactory To retard bacteria growth in dairy based mixes the best storage temperature range is between 33 to 38 F ...

Page 19: ...o 50 55lbs Ifanadjustmentisnecessary complete the following 1 Loosen the four motor plate retaining nuts 2 Adjust belt tension nut 3 Makesurethemotorplatealignswiththeplate brace Adjust the motor alignment nut if it does not 4 Retighten the four motor plate retaining nuts NOTE Belt life will be increased if new drive belts are tightened after two or three weeks of operation 4 3 CONDENSER CLEANING ...

Page 20: ...ear and tighten belts if necessary 4 5 EXTENDED STORAGE Refer to the following steps for storage of the machine over any long period of shutdown time A Thoroughly clean all parts that come in contact withmixwithwarmdetergentwater Rinseinclear water and dry all parts Do not sanitize NOTE Do not let cleaning solution stand in the freezing cylinder or hopper during the shutdown period B Remove disass...

Page 21: ...y a few levels If the error persists contact your Authorized Stoelting Distributor for further assistance Error Code 3 Run Time The Run Time Error E3 occurs when the compressor runs continuously for an extended period This error is generally caused by very low mix levels in the hopper or from product breakdown Another common cause results from a restriction preventing mix from entering the freezin...

Page 22: ... sense current coming from the drive motor Press the On Off button turn if off then back on If the error persists contact your Authorized Stoelting Distributor for further assistance Error Code 8 Cab Sensor A Cab Sensor Error E8 will not occur on the machine Error Code 9 High Pressure Cutout TheHighPressureCutoutError E9 willnotoccur on t he machine Error Code 10 Ambient Sensor An Ambient Temperat...

Page 23: ...the hopper 2 Mix inlet regulator is plugged 2 Clean the mix inlet regulator 3 Drive motor overload tripped 3 Wait for automatic reset If condition continues call distributor for service 4 Drive belt failure 4 Replace drive belt 5 Freeze up Auger will not turn 5 Turn off cylinder wait for 15 minutes then restart Drive belt slipping or squealing 1 Worn drive belt 1 Replace drive belt 2 Freeze up Aug...

Page 24: ...Operators Manual 513686 18 O111 I2F Model Machines ...

Page 25: ...ion Rotating Blades 1 324200 Decal High Pressure Cut Out 1 324208 Decal Attention Refrigerant Leak Check 2 324509 Decal Cleaning Instructions 1 324566 Decal Wired According To 1 324584 Decal Adequate Ventilation 3 2 324594 Decal Attention Heat Sensitive 1 324728 Decal Contactor Identification 1 324803 Decal Domed Stoelting Logo Large Header Panel 1 324888 Decal Fan Motor Reset 1 324901 Decal Trans...

Page 26: ...336529 6 2 FRONT DOOR AND AUGER PARTS Part Description Quantity 149003 Bushing Front Auger Support 1 381804 Auger Flight 5 482019 Knob Front Door Black 2 624598 5 O Ring Spigot Black 5 Pack 2 624678 5 O Ring Rear Seal Black 5 Pack 1 625133 O Ring Front Door Red 1 666786 Seal Rear Auger Black 1 694255 Spring Auger Flight 5 2177698 Door w Pins 1 2187812 Spigot Body 1 3170644 Support Front Auger 1 31...

Page 27: ...7 232741 624677 2203116 744283 744284 Part Description Quantity 232741 Cap Rosette Teardrop 1 314477 Cover Hopper 1 624677 5 O Ring Mix Inlet Assembly Black 5 Pack 2 744283 Tray Drip 1 744284 Insert Drip Tray 1 744608 Tray Drain Black Plastic 1 2203116 Mix Inlet Assembly 5 16 Hole 5 16 Air 1 6 3 HOPPER PARTS TRAYS ...

Page 28: ...Operators Manual 513686 22 O111 I2F Model Machines ...

Page 29: ...ese obligations remedies are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Start Up and Training Checklist for the affected equipment b gives Stoelting prompt written notice of any claimed breach of warranty within the applicable warranty period and c delivers the affected equipment to Stoelting or its designated service location in its original packag...

Page 30: ...ted to hoses piping or electrical equipment e Labor and travel charges due to return trips or waiting if the Authorized Stoelting Provider is prevented from promptly starting service work upon arrival This exception includes labor charges incurred for limited access facilities including but not limited to government and military buildings and airports f Failure damage or repairs due to faulty inst...