Strong 47070-02, Instruction Manual

Page 1: ...XENON GLADIATOR IV Equipment Type 47070 02 Rev November 2010 4350 McKinley Street Omaha Nebraska 68112 USA Tel 402 453 4444 Fax 402 453 7238 www strong lighting com FOLLOW SPOTLIGHT INSTRUCTION MANUAL ...

Page 2: ...BULB WATTAGE CURRENT RANGE DC NOMINAL CURRENT DO NOT EXCEED 2000 50 90 A 75 A 90 A 2500 70 100 A 90 A 100 A 3000 60 110 A 100 A 110 A 4000 80 150 A 125 A 150 A ...

Page 3: ...in the xenon lamphouse ADJUSTMENT CONTROL for the xenon bulb is located at the rear of the lamphouse behind the access cover The adjustments control the horizontal vertical and focal movement of the bulb INSTRUMENTATION of the lamphouse includes a DC ammeter and a running time meter The ammeter continuously displays the operating current amperage applied to the bulb pressing the VOLTS AMPS switch ...

Page 4: ...al Pan Control Lever Vertical Tilt Control Lever Height Setting Pin Lifting Strap Spot Size Control Handle Color Boomerang Control Levers Spot Focus Knob Leveling Feet not shown see Figure 8 Lens System Access Cover XENON GLADIATOR IV Color Boomerang Type 7200264 shown see Figure 6B for Type 7200709 Front Mount XG4 002 ...

Page 5: ...ight location pin through the hole in the outer tube and one of the holes in the inner tube The leveling feet may be adjusted through an additional two inch range THE HORIZONTAL SWING and vertical tilt locking knobs are on the right hand operating side of the yoke assembly Level the yoke and tighten both of these locking devices securely before attempting to place the lamphouse and lens system on ...

Page 6: ... 12 DC 2 2 4 4 5 5 6 6 9 7 10 8 14 Grnd Lamphouse Cable Assembly XENON POWER SUPPLY Connector pre wired DC DC SYSTEM MUST BE GROUNDED All wiring must conform to local codes shield lamphouse cable in conduit if required Check Slide Switch below on Power Supply for correct SPOT position Slide to LEFT XG4 004 ...

Page 7: ...on power supply at the AC source before opening the lamphouse compartment 3 When possible encase the bulb in its protective cover when cleaning or servicing the lamphouse interior The bulb when outside the lamphouse must be encased in the cover 4 Clean the bulb after it has cooled to room temperature Do not touch the quartz envelope of the bulb fingerprints will burn in and create hot spots which ...

Page 8: ...tive cover Grasp the bulb by the anode end cap Use small channel locks or slip joint pliers and grip the bulb lead fitting at the crimp joint nearest the end cap and unscrew the lead If the bulb manufacturer uses a brazed rather than threaded connection cut the lead from the end cap cutting as close as possible to the end cap The standard bulb support collet 7200285 measures 4 11 16 inches 120mm o...

Page 9: ...he rear support collet and contact clamp Rest the cathode end cap in the front bulb support yoke Seat the anode pin into the rear support collet as far as possible for correct focus travel Securely tighten the socket head clamping screw in the anode contact REST THE CATHODE END CAP in the V of the bulb yoke Dress the bulb lead directly in front of the bulb support yoke to minimize the projected sh...

Page 10: ... bulb was supplied by Strong XG4 008 ARC STABILIZATION MAGNET THE XENON BULB used in the Gladiator IV lamphouse requires use of an arc stabilization magnet This magnet is located below and behind the reflector The magnet is preset at the factory and should not require adjustment Should it become necessary to adjust the magnet the following procedure must be followed Observe all bulb safety procedu...

Page 11: ...ange and current is gradually increased as the bulb ages to maintain light output During the ignition cycle pressing the VOLTS AMPS switch will briefly indicate the high no load open circuit DC voltage applied to the xenon bulb for ignition OPEN THE REAR COVER above the instrument panel by loosening the 2 thumbscrews This exposes the bulb positioning controls in the lamphouse back casting To focus...

Page 12: ...mpensate Loosen the set screw in the support casting and reset the yoke as required The hex nut may be used to lock the height of the yoke Secure the yoke with the set screw after the bulb tracks on a straight axis Return the focus control to the desired Spot B and rotate the spot focus control knob located at the extreme front of the lens mechanism to obtain the sharpest edge possible on the proj...

Page 13: ...light on the right side The angle of tilt the size of the porthole and the layout of the spotlight position may dictate another location EACH OPERATOR will after a few minutes of operation generally develop his own system and position for most convenient operation THE HORIZONTAL SWING and vertical tilt are individually adjustable to give the desired degree of friction to suit the operator The lock...

Page 14: ...ghly recommended to use the Fadeout dousers below to prevent heat damage to the masking shutter blades THE ANGLE of the masking shutter blades can be adjusted to compensate for the horizontal projection angle Remove the color arm cover plate and dismount the boomerang Loosen the 4 screws holding each of the masking shutter blades enough to allow adjustments Ignite the bulb and adjust the angle of ...

Page 15: ...d remove the side cover plate The entire boomerang assembly can then be easily removed by loosening the single captive screw securing the boomerang bracket to the base rail and lifting the bracket off the 2 locating pins When re installing the boomerang align the holes in the boomerang base plate onto these pins before again securing the captive screw TO ATTACH A COLOR GEL to the color frame of th...

Page 16: ...n the quartz envelope If necessary clean the envelope with alcohol and wipe dry with a clean lint free cloth Observe all safety pro cedures when working with the exposed bulb THE INSIDE OF THE LAMPHOUSE and the blower squirrelcages should be cleaned peri odically depending on the dust conditions at each installation Keep the blower inlet and outlet grilles clean to permit free air flow THE LENS SY...

Page 17: ...LAMPHOUSE WIRING DIAGRAM Barrier Strip 2162012 see Figure 3 Item 43 XG4 015 ...

Page 18: ...V 7201317 Cable Assembly Ammeter to Control Panel J4 7132005 Hour Meter M1 10 80 V DC 7201294 Cable Assembly Hour Meter to Control Panel J6 7200253 Stepdown Transformer X1 7200252 Terminal Board Molex Connector Wired Assembly 2162012 Barrier Strip 10 Terminal 2140014 Molex Receptacle 12 Pin 39862000 Igniter Assembly 25476000 Igniter Printed Circuit Board Assembly 39875000 Igniter Case Coil Potted ...

Page 19: ...WIRING DIAGRAM 3201311 PRINTED CIRCUIT BOARD XG4 017 ...

Page 20: ...operational sequences for assistance in locating and isolating the trouble area WHEN THE FANS and the VIN indicator light on the power supply are on the circuit in the power supply is trouble free up to the terminal block in the power supply At this time the spotlight blowers should operate If this does not occur the trouble is in one of the blower motors a loose connection or a broken 7 or 8 lead...

Page 21: ...wdriver and widen the opening between the two screw tips No high voltage ping audible LAMP switch in ON 1 Loss of AC control voltage Check xenon power supply for tripped circuit breaker or open thermal switch See power supply manual 2 Lamphouse top cover interlock switch open Top cover must be closed and both latches secured 3 Xenon power supply GO light not glowing Check lamphouse covers see powe...

Page 22: ...lace if defective 2 Excessive ripple in DC output See power supply manual 3 Arc stabilization magnet reversed NORTH pole should point toward operator s side Check with compass if required Reduced light output 1 Normal bulb aging Increase output current DO NOT EXCEED MAXIMUM CURRENT LEVEL SPECIFIED BY BULB MANUFACTURER 2 Soiled reflector Clean using commercial glass cleaner USE NO ABRASIVES 3 Soile...

Page 23: ...1 2 3 4 5 6 7 8 9 10 12 13 7 14 15 11 XG4 021 FIGURE 1 ...

Page 24: ...ens System Cover Off Operator Side 5 7200175 Front Cover Lens System 6 25064000 Lens Focus Knob 7 25221000 Hand Rail 4310751 Mounting Screw 5 16 18 x 3 4 4317000 Lockwasher 5 16 8 51509000 Handle Spot Size Control 9 7200246 Access Panel 31875000 Thumbscrew 10 32 4 req d 10 7200206 Lens System Cover Operator Side 11 7200397 Bottom Cover Front 12 4310753 Wing Screw 5 16 18 4 req d 4317100 Washer 5 1...

Page 25: ...FIGURE 2 1 2 3 4 5 6 8 9 XG4 023 7 ...

Page 26: ...2 3 kW Item Part No Description 1 7200160 Bulb Enclosure Top Cover Rear 2 7200159 Bulb Enclosure Brace 00M15315 Arc Stabilization Magnet not shown 81137000 Magnet Clamp 4080259 Set Screw 8 32 x 1 4 3 7200166 Bulb Enclosure Top Cover Front 4 7200173 Mounting Bracket Fade Out Assembly 5 7200258 Light Shield see Figure 3 Item 14 6 7201328 Access Panel Assembly Front 7 7200165 Bulb Enclosure Lower Cov...

Page 27: ...1 2 3 4 5 6 7 8 10 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 33 FIGURE 3 38 39 40 41 42 43 44 48 49 50 51 52 53 45 46 47 27 30 37 XG4 025 19b 28a Detail 19a ...

Page 28: ...eflector Bulkhead Plate 4250752 Mounting Screw 1 4 20 x 3 4 4257000 Lockwasher 1 4 9 7200157 Front Lamphouse Bulkhead Plate 4250752 Mounting Screw 1 4 20 x 1 2 4257000 Lockwasher 1 4 10 3130231 Xenon Bulb 4 kW Type HS 11 7200173 Support Bracket Fade Out Assembly 4080375 Mounting Screw 8 32 x 3 8 Pan Head 12 7200261 Fade Out Heat Filter Assembly see Figure 5 4250752 Mounting Screw 1 4 20 x 3 4 4258...

Page 29: ...ting Screw 5 16 18 x 1 3 4 with Item 45 4317000 Lockwasher 5 16 28 7200647 Shaft Spot Size Handle 2148011 Retaining Ring 3 8 External 28a 51509000 Handle 29 3198165 Cordgrip Bushing Xenon Power Supply Cable 7200251 Interconnect Cable Assembly Lamphouse Power Supply Figure 9 30 25089000 Small Pulley 2 req d 51160000 Shoulder Bolt Pulley Axle 31 7200168 Base Channel 32 7200286 Grille Blower Outlet 3...

Page 30: ...nd Rail 2 req d 4311750 Mounting Screw 5 16 18 x 1 3 4 46 81301000 Insulator Negative Binding Post 4080506 Mounting Screw 8 32 x 1 2 Pan Head 81300000 Binding Post 3 8 16 Brass soldered to 7200251 Wire Assembly 4378003 Hexnut 3 8 16 Brass 4377000 Lockwasher 3 8 47 40107000 Air Duct Casting 4250507 Duct Mounting Screw 1 4 20 x 1 2 Hex Head Nylon 7200287 Insulator Spacer Plate 4310750 Insulator Moun...

Page 31: ... Circuit Board Assembly 4 4048005 Hexnut 4 40 Nylon 4 req d 5 8130030 Lens Green Plastic 4 req d 6 4040251 Screw 4 40 x 1 4 Button Head 4 req d 7 5161015 Switch Bezel 2 req d 8 8132009 Ammeter M2 0 200 A 50 mV 7201317 Plug Wire Assembly Ammeter 9 7132005 Hour Meter M1 10 80 V DC 7201294 Plug Wire Assembly Hour Meter 7201308 Spacer Ring not shown 2 req d 7201315 Control Panel Assembly ...

Page 32: ...FIGURE 5 Fade Out Heat Filter Assembly XG4 030 ...

Page 33: ...Cover Shield Heat Filter 10 81847000 Heat Filter Holder Welded Assembly 11 7200273 Pull Rod Short 12 7200274 Pull Rod Long 01704000 Hitch Pin Pull Rods not shown 4 req d 13 51153000 Spacer Bushing 14 4318004 Lock Nut 5 16 18 Hex 15 4507106 Washer 1 2 Brass 16 4317102 Washer 5 16 SAE 2 req d 17 7200504 Heat Filter Ring Assembly 18 4198003 Stand Off 1 4 Hex 4 req d 19 5156016 Stand Off 7 8 4 req d 2...

Page 34: ...FIGURE 6A Color Boomerang Assembly No 7200264 XG4 032 ...

Page 35: ...Color Arm 20 2 req d 18 7200184 Color Arm 30 19 4060500 Screw 6 32 x 1 2 Pan Head 20 7200259 Release Arm 21 7198011 Dichroic Filter Flame Red 22 7198014 Dichroic Filter Lavender 23 7198012 Dichroic Filter Wheat Yellow 24 7198012 Dichroic Filter Jade Green 25 7198010 Dichroic Filter Navy Blue 26 7198009 Dichroic Filter Magenta Purple 27 4100623 Screw 10 32 x 5 8 Flat Head 28 5158018 Expansion Sprin...

Page 36: ...FIGURE 6B Color Boomerang Assembly No 7200709 XG4 034 ...

Page 37: ...13 Diameter Welded Assembly 6 req d 10 4257102 Flatwasher 1 4 SAE 2 req d 11 4250504 Screw 1 4 20 x 1 2 Button Head 16 req d 12 4080183 Screw 8 32 x 3 16 12 req d 13 4268003 Acorn Nut 1 4 28 14 2468006 Jam Nut 1 4 28 Hex 15 01704000 Hitch Pin 3 req d 16 7158004 Torsion Spring NOT SHOWN 7134001 Magnetic Label Dry Erase 3198642 Lanyard Safety Cable XG4 035 A wide selection of color and color correct...

Page 38: ...FIGURE 7 Iris Chopper Aperture Assembly XG4 036 ...

Page 39: ...Holder 16 81432000 Shoulder Screw 10 24 17 2137011 Roll Pin 3 32 x 9 16 18 25017000 Shim Spacer 19 4251002 Screw 1 4 20 x 1 Socket Head 20 4257102 Flatwasher 1 4 SAE 2 req d 21 5135013 Stop Nut 22 4060250 Screw 6 32 x 1 4 Pan Head 2 req d 23 4080501 Screw 8 32 x 1 2 Flat Head 2 req d 24 4250251 Set Screw 1 4 20 x 1 4 2 req d 25 7200275 Chopper Blade Pull Rod Short 26 7200276 Chopper Blade Pull Rod...

Page 40: ...FIGURE 8 XG4 038 ...

Page 41: ...e Leg Welded Assembly 1109013 Caster Locking not shown 17 49226000 Leveling Foot 4508001 Locknut 1 2 13 Hex 18 83294A00 Height Adjustment Pin 7 16 Dia 2171187 Lanyard Wire Rope 9 req d 1198230 Lanyard Clamp 2 req d 19 83794000 Tube Collar Assembly 20 83113000 Needle Bearing 21 83114000 Race Needle Bearing 22 49213000 Swivel Clamp Collar 4250503 Screw 1 4 20 x 1 2 Hex Head 4257000 Lockwasher 1 4 Sp...

Page 42: ...FIGURE 9 LAMPHOUSE CABLE ASSEMBLY Part No 7200251 POWER SUPPLY CABLE ASSEMBLY Part No 6270025 See Page XG4 004 for Connector Pinout XG4 040 ...

Page 43: ......

Page 44: ......