Studer COMPACT C 1600-12, User And Installation Manual

Page 1: ...em COMPACT C 1600 12 COMPACT C 2600 24 COMPACT C 4000 48 Temperature sensor CT 35 Remote control RCC 01 Solar charge controller Cxxxx S Remote power sharing RPS 01 AC cable cover CFC 01 IP 23 top cover C IP23 STUDER INNOTEC TEL 41 0 27 205 60 80 Rue des Casernes 57 FAX 41 0 27 205 60 88 CH 1950 SION info studer innotec com ...

Page 2: ... 9 3 4 CONNECTING PLAN FRONT SIDE 9 3 5 CABLING WIRING 10 3 5 1 PRE INSTALLATION SETTINGS 10 3 5 2 CONNECTION TO BATTERY 10 3 5 3 CONNECTION THE 230VAC CONSUMER DEVICE AC OUTPUT 10 3 5 4 CONNECTION THE 230VAC INPUT AC INPUT 11 3 5 5 CONNECT THE SOLARMODULES SOLAR ONLY FOR SOLAR OPTION 11 3 5 6 CONNECTION TO AUXILIARY CONTACT 11 3 5 7 CONNECTION TO REMOTE CONTROL 11 3 5 8 CONNECTION TO TEMPERATURE ...

Page 3: ...XILIARY CONTACT 19 5 2 RESET VALUE 19 5 3 BATTERY VOLTAGES AND ABSORPTION TIME 19 5 3 1 TABLE OF VOLTAGE AND TIMING THRESHOLD 19 5 3 2 SET THE VOLTAGE AND TIMING THRESHOLD 20 5 4 PROGRAMMING THE AUXILIARY CONTACT 20 5 4 1 PRINCIPLE 20 5 4 2 THE PROGRAMMING OF THE AUXILIARY CONTACT IS CARRIED OUT IN THE FOLLOWING STEPS 20 5 4 3 EXAMPLES 21 5 4 4 MANUAL OPERATING OF AUXILIARY CONTACT 21 5 5 DISABLIN...

Page 4: ... manual The warranty period for the COMPACT is 2 Years 1 3 Warranty Disclaimer We do not accept any responsibility for any damages occurring through use manipulation working situation and handling which are not explicitly mentioned in these operating instructions Following cases are not covered by the warranty High voltage at INPUT i e 48V at the Battery INPUT of COMPACT 1600 12 Reverse polarity o...

Page 5: ...conditions The COMPACT may only be connected to lead acid or lead gel batteries Caution In normal use lead acid and lead gel batteries give out explosive gases Never smoke or allow a spark or flame in the vicinity of batteries The batteries must always be stored or placed in a well ventilated area they should be placed in such a way that there is no danger of short circuiting through carelessness ...

Page 6: ...mergency generator or the AC network With the transfer system on one side you have an alternating voltage at the output for use by the connected consumer devices On the other side the batteries are charged The distribution of energy between the consumer devices and battery charger is automatic 2 2 3 The Battery charger The built in battery charger is so arranged that it can charge the batteries qu...

Page 7: ...perating elements and displays with the exception of the level adjustment are available on the remote control The remote control is furnished with a 20m long cable This cable can go to 40m long On the remote control output power and charging current are also shown 2 3 Battery connections Lead acid batteries are normally available in blocks of 2V 6V or 12V In most cases to generate the necessary op...

Page 8: ...of the COMPACT For that s release a little the too screws down and more the tow up Then it s possible to pass the IP 23 cover between the COMPACT and the wall The cover must touch the screws Lock on the four screws it s ready 3 3 Connection 3 3 1 General instructions on connecting The cable connection on the terminals AC INPUT AC OUTPUT 15A 230VAC are carried out with a screwdriver Nr 1 and the co...

Page 9: ...nnecting terminal for Remote Control RCC 01 D Equalize Slide switch for equalization of the Battery E Transfer delay Slide switch for Transfer Delay F Temp Connecting terminal for Temperature sensor CT 35 Caution Check battery polarity before connecting A wrong connection could damage the system 16A 250Vac BATTERY SOLAR Remote control Temp Don t open before disconnect line and battery N AC Input A...

Page 10: ...nnection Matching battery terminals matching fuse on a clamp Prepare battery cables if necessary press on cable tabs shoes Connect red cable on Plus Pole and the black cable on the Minus Pole On connecting the second cable to the battery pole a spark is produced because for a short time high current flows in the COMPACT to charge the capacitors For this reason follow strictly the safety measures d...

Page 11: ... and voltage for this is 16A 250Vac The DEL 5 Contact active show the position of them alight mind active and off mind non active The schematic view of the connections on the front show the relay in the non active mode 3 5 7 Connection to Remote control The Remote Control RCC 01 is connected in the terminal marked Remote control with a RJ11 8 connector The Remote Control can be plugged IN or plugg...

Page 12: ...tive Program STANDBY CHARGER Charger Invert er Program Change status Lock select CHARGER INVERTER RESET ALARM TRANSFER EQUALIZE 230V 25 1 3 4 5 21 6 2 14 23 22 24 7 8 20 10 11 12 13 19 15 16 17 18 9 Inverter output power 5 10 20 40 60 80 100 130 160 200 10 20 30 40 50 60 70 Charge current POWER MONITOR A 16A 0 INPUT LIMIT 26 4 Operating 4 1 Display and operating control elements ...

Page 13: ...ort circuit 12 Batt Low High Battery voltage is too low Battery voltage is too high 13 OFF COMPACT is turned off Turning it back on is only possible manually COMPACT is for the time being turned off Turning it back on will follow automatically 14 Battery Charger and or Solar Charge Controller are doing an equalization cycle 15 18 Charge condition of Battery LED 15 Absorption time is running 25 CUR...

Page 14: ... one after the other in a short time then it no longer switches on automatically The LED 13 remains lit Press the push button 19 ON OFF in order to switch on the Inverter 4 5 3 Overheating Over Temp If the Inverter has been overloaded for a long time or it has been working at too high surrounding temperatures it will switch off The LED 10 Over Temp is lit and the LED 13 OFF blinks After cooling do...

Page 15: ... you must confirm with your supplier that the batteries are suitable for this process Equalization is recommended for the lead acid batteries in order to mix well the electrolyte fluid and to clean the lead plates Equalization mode should never be used when using Gel Batteries If the COMPACT is operating with a lead acid battery which is suitable for equalization the slide switch Equalize which is...

Page 16: ...RRENT MONITOR 25 of the front panel or on the Remote Control 4 6 5 Battery Condition Built in microprocessor with a specially developed algorithm calculates the actual state of charge of the battery and displays it on LED 15 18 The LED 14 is lit when the system is carrying out a charge cycle with equalization For safety reasons you must get the recommended charge voltage and charge currents from y...

Page 17: ...rter is stopped 4 7 3 Delayed mode of the Transfer System The delayed mode of the transfer system Transfer Delay ON is programmed with the slide switch on front with the cable connections The COMPACT provides a break free alternating voltage for the consuming device A quick transfer switch is not always sensible nor is it always desired For example when the consuming devices are operated by a smal...

Page 18: ...e connected to the COMPACT All operating controls and displays except from level adjustment are available on the Remote Control The Remote Control is supplied with a 20m long cable It can be lengthened to 40m The Remote Control is suitable for surface mounting on the wall or on to a switch board It is fixed with 4 screws The COMPACT can also be programmed with the Remote Control The Programming is...

Page 19: ... value When the COMPACT is to be connected to a battery or after an interruption RESET it is always programmed with these standard settings In order to get to these settings during operation you must press the three Push Buttons 19 20 21 simultaneously for a minimum of 2 seconds 5 3 Battery voltages and absorption time The voltage levels low voltage float charge end of charge and equalization and ...

Page 20: ...upplier 5 4 Programming the auxiliary contact 5 4 1 Principle The Auxiliary Contact can be basically programmed for any operating situation of the COMPACT which is indicated with a LED The programming is possible for one or more operating situations If the contact is programmed for many situations it is activated as soon as the COMPACT finds itself in any one of the programmed situations That mean...

Page 21: ... can also be used as a twilight switch i e to operate automatically the exterior lighting With it the connected solar modules measure the light intensity If the COMPACT is operating without solar modules and a twilight switching function is desired you can connect small solar cells with the nominal voltage of the COMPACT on to the SOLAR terminals for the purpose of measuring the light intensity To...

Page 22: ... continuously even if there is a correct AC voltage at the input CHARGER INVERTER AC OUT AC IN 1 2 7 8 9 Inverter and charger are both disabled Only the transfer switch function is enabled in input voltage and frequency is OK 6 Maintenance Apart from the periodic controls mentioned for the connections the COMPACT does not need any maintenance Keep the appliance clean and from time to time wipe it ...

Page 23: ... 61000 3 2 Optional solar charger 4 stages I U Uo Equalize every 25 cycles Maximum PV open circuit voltage V 25V 45V 90V Maximum charge current A 30A 30A 20A Working principle I U Uo Equalize every 25 cycles Shunt Battery control thresholds and times adjustable by the user Absorption time 0 4 h End charge cycle voltage 14 4V 28 8V 57 6V Floating voltage 13 6V 27 2V 54 4V Equalization voltage 15 6V...