Sullair OWS-2I0, User & Service Manual

Page 1: ...ill VOID its warranty WARRANTY NOTICE PART NUMBER KEEP FOR FUTURE REFERENCE USER SERVICE MANUAL SULLAIR CORPORATION 02250194 770 R00 OIL WATER SEPARATOR FOR COMPRESSED AIR CONDENSATE WITH ACTIVATED CHARCOAL FILTERS FOR CONDENSATE AND EXHAUSTED AIR OWS 88 OWS 2I0 OWS 420 OWS 880 OWS I700 OWS 2I00 ...

Page 2: ...ed at Michigan City Indiana Instruction includes training on the function and installation of Sullair service parts troubleshooting common faults and malfunctions and actual equipment operation These seminars are recommended for maintenance contractor maintenance and service personnel For detailed course outlines schedule and cost information contact SULLAIR TRAINING DEPARTMENT 1 888 SULLAIR or 21...

Page 3: ... CHECKING OF DISCHARGING WATER 14 2 12 DISPOSAL 14 2 13 ENCLOSURES 15 2 14 TECHNICAL INFORMATION ON THE OIL WATER SEPARATOR 15 2 15 OPERATING INSTRUCTION 15 2 16 INFLUENCE OF THE COMPRESSOR OIL ON THE EFFICIENCY 16 2 17 CONSEQUENCE 16 2 18 WHEN ARE THE FILTERS SATURATED 16 2 19 CONCLUSION 17 2 20 OPTIONAL LEVEL CONTROL INSTALLATION SECTION 3 TEST SERVICE LOG 19 3 1 GENERAL INFORMATION 19 3 2 TESTI...

Page 4: ...TABLE OF CONTENTS ...

Page 5: ...ght Condensate inlet Water discharge Oil discharge OWS 88 02250193 619 Polyethylene 95ºF 0 88 11 8 3 21 7 7 3x1 2 1 02250193 641 OWS 210 02250193 620 Polyethylene 95ºF 0 210 17 2 12 8 35 8 18 4x1 2 1 02250193 642 OWS 420 02250193 621 Polyethylene 95ºF 0 420 24 4 20 5 38 25 4x1 2 1 02250193 643 OWS 880 02250193 622 Polyethylene 95ºF 0 880 24 4 20 5 45 7 40 4x1 2 1 1 02250193 644 OWS 1700 02250193 6...

Page 6: ...OIL WATER SEPARATOR SECTION 1 6 1 1 OIL WATER SEPARATOR MODELS Figure 1 1 OWS 88 ...

Page 7: ...SECTION 1 OIL WATER SEPARATOR 7 Figure 1 2 OWS 210 ...

Page 8: ...8 NOTES Figure 1 3 OWS 420 ...

Page 9: ...SECTION 1 OIL WATER SEPARATOR 9 Figure 1 4 OWS 880 ...

Page 10: ...OIL WATER SEPARATOR SECTION 1 10 Figure 1 5 OWS 1700 2100 ...

Page 11: ...SATE FLOW RATE The condensation flow will depend on the compressor and the type of oil used in the compressor For further information see Section 2 4 Start up on page 11 The condensate must be fed continuously Any sporadic input of large quantities e g when emptying the tank by hand should be avoided 2 6 WASTE OIL The waste oil flows out of the tube to which an oil drain hose will be connected lea...

Page 12: ...OIL WATER SEPARATOR SECTION 2 12 ...

Page 13: ...let OWS 88 02250193 619 88 280 210 550 5 3x 1 2 1 02250193 641 OWS 210 02250193 620 210 437 325 908 17 4x 1 2 1 02250193 642 OWS 420 02250193 621 420 300 260 870 25 4x 1 2 1 02250193 643 OWS 880 02250193 622 880 620 520 1160 45 4x 1 2 1 1 02250193 644 OWS 1700 02250193 624 1700 850 520 1160 65 4x 1 2 1 1 02250193 645 OWS 2100 02250193 625 2100 850 520 1160 70 4x 1 2 1 1 02250193 646 Capacity for s...

Page 14: ... clean tank as needed ANNUAL Replace filters min once a year if necces sary more often Send a sample of the filtered condensate to a certified laboratory for evaluation The results from the laboratory should be noted in your Test Service Log You should also note when the filters were changed and when the maintenance work was carried out 2 12 DISPOSAL The saturated filters have to be disposed of ac...

Page 15: ...ly considered or completely neglected This is why many companies still use compressor oils which emulsify strongly with water and some of which form stable emulsion Table 2 4 Capacity of OWS Oil Water Separators in cfm of installed compressor capacity Type of Compressor Screw Compressor OWS Model OWS 88 OWS 210 OWS 420 OWS 880 OWS 1700 OWS 2100 non emulsified oils 88 210 420 880 1700 2100 Rotation...

Page 16: ...evel rises and the condensate flows out through the oil outlet It is helpful and recommended to install the optional available level control to recognize very early when the filters are saturated 2 18 WHEN ARE THE FILTERS SATURATED The service life of the filters depend on many factors such as type of compressor type of oil amount of condensate tempearture of condensate etc It cannot be determined...

Page 17: ... OWS separators except the OWS 88 The level switch is available in two versions A The Single Pole Double Throw level switch The contacts are not energized Customer would sup ply voltage to energize a customer supplied alarm or light NS10P B The second version Art No NS10 is battery charged and has an optical and acoustic alarm signal ...

Page 18: ...18 NOTES ...

Page 19: ...T PAPER 1 Dip the test strips into the condensate sam ple move back and forth a few times 2 Free the test strips of water droplets by lightly shaking them 3 Observe color changing of the strips oil in the condensate will turn the strip dark blue a No color change or only a few blue spots on the test strips Oil content will be under 1 5 mg ltr condensate b A light blue coloring on the test strip Oi...

Page 20: ... Air Filter Clear Cloudy None 1 5 mg ltr Few spots 5 20 mg ltr Dark blue 20 mg ltr Tested Changed Tested Changed Chemical analysis of discharged condensate If the above tests need confirmation by a chemical analysis please note the test results below 1st Test Date ______________ Test result __________ mg oil litre condensate 2nd Test Date ______________ Test result __________ mg oil litre condensa...

Page 21: ... Air Filter Clear Cloudy None 1 5 mg ltr Few spots 5 20 mg ltr Dark blue 20 mg ltr Tested Changed Tested Changed Chemical analysis of discharged condensate If the above tests need confirmation by a chemical analysis please note the test results below 1st Test Date ______________ Test result __________ mg oil litre condensate 2nd Test Date ______________ Test result __________ mg oil litre condensa...

Page 22: ...Clear Cloudy None 1 5 mg ltr Few spots 5 20 mg ltr Dark blue 20 mg ltr Tested Changed Tested Changed Chemical analysis of discharged condensate If the above tests need confirmation by a chemical analysis please note the test results below 1st Test Date ______________ Test result __________ mg oil litre condensate 2nd Test Date ______________ Test result __________ mg oil litre condensate ...

Page 23: ...NOTES 23 ...

Page 24: ...e U S A Specifications subject to change without prior notice E11EP Always air Always there SULLAIR CORPORATION 3700 East Michigan Boulevard Michigan City Indiana 46360 U S A Telephone 1 219 879 5451 WWW SULLAIR COM ...