SUNWARD SWTH634, Operation & Maintenance Manual

Page 1: ...Operation Maintenance Manual TELESCOPIC HANDLER SUNWARD INTELLIGENT EQUIPMENT CO LTD...

Page 2: ...t point out for the sake of correctness that the data contained in this edition is liable to change at any time and are therefore not binding Introduction Our telescopic lift trucks have been designed...

Page 3: ...E 12 2 8 BATTERY MAIN SWITCH 12 2 9 COMBINATION CONTROL SWITCH 13 2 10 ELECTRO HYDRAULIC PROPORTIONAL SERVOCONTROLS 14 2 11 SEAT 15 2 12 SAFETY BELT 15 2 13 REARVIEW MIRROR 16 3 MACHINE OPERATION 17 3...

Page 4: ...42 6 1 SPECIFICATION 42 6 1 1 Engine 42 6 1 2 Chassis 42 6 1 3 Type 42 6 1 4 Hydraulic circuit 42 6 2 SPECIFICATIONS 43 6 2 1 Performance 43 6 2 2 Parameter 43 6 2 3 Gradeability 43 6 2 4 Noise level...

Page 5: ...gained from feedback Training for operating staff Only the manufacturer knows the details of the lift truck design and therefore has the best technological capability to carry out maintenance Original...

Page 6: ...en picking up a load check that the ground is as even as possible When the load is lifted make sure that no one can interfere with the operation and always adopt proper handling procedures only Never...

Page 7: ...while he is using the lift truck 3 The driver is not competent to authorize the driving of the lift truck by another person 4 In addition the vehicle should be used in accordance with good practice fo...

Page 8: ...controls and instruments before operating the lift truck 1 6 STOPPING THE TELESCOPIC HANDLER 1 Ensure you comply with this safety notice as stopping the engine without allowing it to cool could cause...

Page 9: ...2 DESCRIPTION 1 Telescopic boom 2 Dynamical system 3 Hydraulic cylinder 4 Cab 5 Travelling system 6 Quick change system 7 Attachment tool 8 Covering parts 9 Fuel tank 10 Hydraulic fluid tank 11 Chassi...

Page 10: ...immediately turn off the engine and troubleshoot the cause in the cooling circuit Load indicator The indicator shows the machine load torque when then load torque is bigger than the set value the poin...

Page 11: ...8 Alarm light for alternator exitation This warning light comes on when the ignition is switched on and should go out when the engine is running If the warning light should come on when the engine is...

Page 12: ...arning light for the high temperature and the level of the cooling liquid Light on indicating that the temperature of the cooling liquid is too low or the level of cooling liquid is not suitable 17 Re...

Page 13: ...heel to control the direction of the machine There are three different steering module to choose You can use the regulating handle to adjust the height of the steering wheel 2 5 KEY SWITCH Turn the ke...

Page 14: ...this switch to control front high beam frontlow beam 5 Lamplet switch Press this switch to control the lamplet 6 Rotating beacon switch Press this switch to control the rotating beacon 7 Parking brak...

Page 15: ...knob forward machine move forward N Neutral gear the middil machine stop R Reverse gear push the knob backward machine move backward Attention When started the engine the reversing contol switch must...

Page 16: ...the lever forward To tip the fork forward push the lever left To crowd the forks back push the lever to the right To extend the boom push the sliding wheel forward To retract the boom pull the sliding...

Page 17: ...t Adjust the seat to a suitable place 2 12 SAFETY BELT Before starting the engine adjust the seat as necessary and then adjust the safety belt as following procedure Cheak the safety belt can work nor...

Page 18: ...RVIEW MIRROR There are three rearview mirrors on the machin two on the each side of the cab the last one is on the right front of the machine Attention Before start the machine make sure you have the...

Page 19: ...forced operation lever lock device it is forbidden to leave the cab without first putting these controls in neutral 8 Never allow a passenger to travel on the lift truck in the driver s cab 3 2 BEFOR...

Page 20: ...e alternator will be damaged When a battery is installed ensure that the connections are correctly polarized It is essential for the cable marked to be connected to the positive battery terminal the c...

Page 21: ...retract the boom Lower the forks or attachment to rest on the ground Stop the I C engine Remove the ignition key Check the closing and locking of door rear window and hood Before leaving your driver s...

Page 22: ...mud and sand pavement 2 Front wheel steer This mode can be used in many different kings of driving conditions 3 Crab row to steer Warning Never use this mode in the high speed when the machine is in t...

Page 23: ...Raise the accessory off the ground for easier engagement B Manual locking Take the locking pin on the support and fit it into the hole of the quick coupling in order to lock the accessory in place Fi...

Page 24: ...22...

Page 25: ...xtra care to limit these variations as far as possible 2 Taking up a load on the ground 1 Position the lift truck perpendicular to the load with the jib retracted and the forks in a horizontal positio...

Page 26: ...ssible length of jib Stop with the forks in front of the load Apply the parking brake and place the forward reverse lever in neutral Slightly lift the load 1 and incline the forks carriage 2 backwards...

Page 27: ...necessary move the lift truck forward 3 manoeuvring very gently and carefully See paragraph E VISIBILITY in the chapter HANDLING INSTRUCTIONS for visibility of the road 3 Apply the parking brake and p...

Page 28: ...hat the platform has got dimensions and a load capacity sufficient for transporting the lift truck Check also the pressure on the contact surface allowable for the platform in connection with the lift...

Page 29: ...storage Add lubrication into each parts Raplace the engine oil Add lubrication on the wearof the rod Fuel tank filled with fuel Choose a suitable place to store Please placed the machine in the interi...

Page 30: ...LUBRICANT LUBRICATED PART CAPACITY RECOMMENDED PRODUCT Engine 7 5 L oil RIMULA X OIL 15W 40 Hydraulic oil tank and transmission 140L oil SHELL TELLUS T46 Front rear differential axle 11 L oil SHELL D...

Page 31: ...he pins of the cardan jiont C12 Grease the pins of the leveling cylinder C13 Check clean and lubricate the outside chains of the boom C14 cheak the chains tension C15 Replace the engine oil filter and...

Page 32: ...ear G4 Check wear on the side of the chain H OCCASIONAL MAINTENANCE H1 Engine maintenance H2 Change a wheel Periodically check to make sure that the anti tipping safety system operates correctly whene...

Page 33: ...e level is 0 472 in below fill hole 2 Lightly lubricate the lip of the fill hole to facilitate radiator plug entry Never add cold cooling liquid to a hot engine This series of operations must be perfo...

Page 34: ...E B1 Clean the air filter Take down the end cover of the filter Take down the external filter Gently pat the external filter Use the compressed air blow the filter from the opposite direction Clean th...

Page 35: ...ls themselves Wheel nut torque 550Nm B4 Clean the radiator To prevent the radiator from clogging it must be cleaned with a jet of compressed air from the inside towards the outside This is the only wa...

Page 36: ...tion Remove the plug the oil must reach the edge of the hole Add oil if necessary see LUBRICANTL chart Repeat these operations for the each final drives C3 Check the oil level in the front and rear wh...

Page 37: ...pins of front and rear axle soleplate C11 Grease the pins of the cardan jiont C12 Grease the pins of the leveling cylinder C13 Check clean and lubricate the outside chains of the boom Completely exte...

Page 38: ...lug and unscrew the plug Remove fill plug to facilitate the draining process Replacing the filter Remove oil filter Discard the filter and relative seal Clean the filter bracket with a clean cloth Lig...

Page 39: ...the filter head several turns Disconnect water sensor wiring B from the A filter Loosen drain plug C and drain fuel into a suitable container When fuel has drained turn the drain plug out completely U...

Page 40: ...cartridge Slacken the 4 screws that fix the cover of filter remove the old cartridge and replace it with a new one see SCHEDULE MAINTENNCE Before fitting the cover of filter 1 back on check that the c...

Page 41: ...move level plugand fill plug to ensure that all oil drains out Refit and tighten plugs Fill with oil see LUBRICANT chart through fill hole The level is correct when the oil reaches the top of level ho...

Page 42: ...mp Bleed the system is necessary E6 Change the alternator belt crankshaft 2 or 3 thread turns and rotate the position of the alternator to loosen the tension of the belt so that it can be removed from...

Page 43: ...on the axle opposite to the wheel to be changed Unlock the nuts of the wheel to be changed Place the jack under the flared axle tube as near as possible to the wheel and adjust the jack Lift the wheel...

Page 44: ...es TCD3 6 L4 HT 6 1 2 Chassis Transmission Hydrodynamic drive Max diving speed 18 mph Steering mode 4 wheel 2 wheel Crab row Hydraulic built in wet disc brak 4 wheel Bridge Dana 6 1 3 Type Series 16 7...

Page 45: ...ameter Total weight 16534 7 lbs Total length 16 08 ft Total width 7 61 ft Ground clearance 13 78 in Wheel base 9 19 ft Turn radius 12 47 ft Total height 7 87 ft Frame leveling 10 Feul tank 29 gal 6 2...

Page 46: ...44 6 3 DIMENSION AND LOAD CHARTS 6 3 1 DIMENSION A Height 7 87 ft B Width 7 61 ft C Track 6 33 ft D Length 19 59 ft E Length at fork holder plate 16 08 ft F Wheelbase 9 19 ft...

Page 47: ...45 6 3 2 LOAD CHARTS The load capacity diagrams are only valid with the safety system properly activated...

Page 48: ...erious problems for the cable the limit stop device etc If the cable tends to become twisted around the block release the fixed end hook pull the cable in the opposite direction until the twisting is...

Page 49: ...of the accessory If the capacity of the accessory is below that of the lift truck never exceed this limit Before putting any type of accessory into operation on the fork lift truck check the machine s...

Page 50: ...ion ft Weight lbs Length Width Height Light bucket 815314000000 206 8 2 89 7 55 2 64 809 7 2 3 Clip with bucket Feature Name Serial namber Rated dipper capacity gar Dimension ft Weight lbs Length Widt...

Page 51: ...Dimension ft Weight lbs Length Width Height Max distance Clipping fork 815325000000 4409 4 23 3 69 3 7 4 27 375 7 2 5 Dozer blade Feature Name Serial namber Deflection angle Dimension ft Weight lbs L...

Page 52: ...load lbs Dimension ft Weight lbs Length Width Height Hay fork 815323000000 2205 4 56 4 3 61 838 7 2 7 Simple sling Feature Name Serial namber Rated load lbs Dimension ft Weight lbs Length Width Heigh...

Page 53: ...51 8 APPENDIX 8 1 ELECTRICAL SCHEMATIC DIAGRAM...

Page 54: ...52 8 2 HYDRAULIC SYSTEM DIAGRAM 1 4 2 2 4 1...

Page 55: ...ark Add Sunward Intelligent Industrial Park Dongba Road Xingsha Changsha Hunan China Tel 0086 0731 83572372 Maintenance point our office in various area Distributor information Distributor information...