Superior Electric SLO-SYN TD Series, Instructions Manual

Page 1: ...rutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demos In stock Ready to ship TAR certified secure asset solutions Expert team I Trust guarantee I 100 satisfaction All trademarks brand names and brands appearing herein are the property of their respective owner...

Page 2: ...PRICE 12 50 INSTRUCTIONS FOR SUPERIOR SLO SYN TD SERIES BRUSHLESS SERVO DRIVES Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 3: ...r preparations should be made ie installation of limit switches use of Following Error in the Servo controller power removal guards etc to avoid injury due to motor run away motor oscillations improper servo loop gains etc Servo motors can have temperatures of up to or exceeding 100 C Use caution when handling the motors Where appropriate guards should be used to prevent inadvertent contact with t...

Page 4: ...s 5 2 6 Motor Specifications 5 3 0 Installation 6 3 1 Mounting 6 3 2 General Wiring Guidelines 7 3 3 AC Power Wiring 9 3 4 Motor Wiring 10 3 5 Regenerative Resistor Connections 11 3 6 Control Wiring 12 4 0 Operation 13 4 1 Introduction 13 4 2 Initial Start Up 13 4 3 Sequence of Operation 13 4 4 Protective Features 14 5 0 Troubleshooting Guide 15 Appendix A CE Compliance Installation Requirements a...

Page 5: ...unit or the wiring allow at least 5 minutes for the capacitors to fully discharge to prevent electrical shock hazards Motors powered by this unit develop high torque Be sure to disconnect AC power before doing any mechanical work When energizing the system be aware that mechanical motion may occur Be prepared to take the appropriate action to protect personnel and equipment Artisan Technology Grou...

Page 6: ... troubleshooting guide in Section 5 and warranty information 1 2 Product Features The TD330 drives are designed to operate hall commutation DC brushless motors Alternatively motors with encoders having the appropriate commutation signals may be used The amplifier operates in the torque mode which can be connected to a positioning system such as the Superior SLO SYN MX2000 control A version with a ...

Page 7: ... 95 to 264 Vac 50 60 Hz Input Current TD330 04 7 amps fuse rating 8 amp 3AB Fast Acting TD330 08 14 amps fuse rating 15 amp 3AB Fast Acting Internal Bus Voltage 130 to 375 Vdc depending on AC Input Voltage Motor Current TD330 04 4 amps continuous 8 amps peak TD330 08 8 amps continuous 16 amps peak maximum value of a 6 step waveform Regenerative Energy Circuit Internal 50 ohm 50 watt resistor Exter...

Page 8: ...ommands the drive to deliver from 2X full current selected to 2X full current selected to the motor See figure 2 1 for details ENABLE Optically isolated input which when pulled low activates the drive The input is pulled up to the 15 V supply through a 2200 ohm resistor The low level current is 7 milliamps See figure 2 1 for details READY A relay output with NO and NC contacts The relay activates ...

Page 9: ... down due to an over temperature situation which could be caused by the temperature of the heat sink being in excess of 70 C 158 F or the ambient temperature is greater than 50 C 122 F Regen on LED When this LED is on the regenerative circuitry is active It does not indicate a fault Over Current LED If the over current and the over temperature LED s are active this indicates that an over voltage c...

Page 10: ...pplied by the drive See figure 2 3 Figure 2 3 Current Settings 2 6 Motor Specifications Type 3 Phase Brushless motor with Hall commutation or encoder with commutaion tracks Voltage Capable of withstanding bus voltages of 350 Volts Current TD330 04 1 to 4 Amp continuous 2 to 8 amp peak TD330 08 2 to 8 Amp continuous 4 to 16 amp peak Recommended Inductance 4 mH minimum NOTE DUTY CYCLE LIMITING WILL ...

Page 11: ...f the unit to allow for proper airflow for cooling Keep the unit away from potential noise sources or sensitive electronic equipment NOTE The unit should be mounted upright with the cooling fins vertical The case temperature should not exceed 70 C 158 F Forced air cooling may be required to keep the temperature within the stated limits Figure 3 1 Outline Dimensions Artisan Technology Group Quality...

Page 12: ...ines are often polluted with electrical noise from sources outside a user s control such as equipment in the factory next door Some of the more common causes of electrical interference are power from the utility ac line relays contactors and solenoids light dimmers arc welders motors and motor starters induction heaters radio controls or transmitters switch mode power supplies computer based equip...

Page 13: ...osite end of the controller may be necessary in some systems If the cable shield must be connected at the opposite end from the Slo Syn unit the shield should NOT also be connected at the unit as this may cause a ground loop and introduce electrical noise problems Suppress all relays as close to the coil as possible to prevent noise generation Typical suppressors are diodes capacitors or MOV s See...

Page 14: ...IN Neutral Line 2 Chassis Ground Ground Ground Note Two chassis ground studs are provided located near each end of the motor AC terminal strip The voltage from line to ground in the neutral connected system or Line 1 and Line 2 to ground in the line to line connected system must not exceed 264 volts ac Refer to figure 3 2 14 13 15 EXTERNAL REGEN EXTERNAL REGEN Ma Mb Mc AC IN AC IN 115 230 VAC Arti...

Page 15: ...AC terminal strip Motor Hall Sensor Commutation Table HALL 1 HALL 2 HALL 3 MOTOR VOLTAGE 5 VDC 0V 0V Ma to Mb 0V 5VDC 0V Mb to Mc 0V 0V 5VDC Mc to Ma The above table must be used to properly phase your motor s windings to the three hall effect sensors or encoder commutation tracks Note A pull up resistor of 1Kohm to 5VDC is provided on the three HALL inputs internal to the drive unit If an open co...

Page 16: ...time E energy in motor in joules where P Power of the internal resistor 50 W The internal resistor is sufficient if the calculated energy is 200 Joules and the cycle time is greater than the calculated cycle time Example Jrotor 0026 lb in sec2 Jload 0 130 lb in sec2 P 50 W N 4000 Tfrict 5 lb in tdecel 25 sec Since the energy is less than 200 joules and if the cycle time is greater than 1 9 seconds...

Page 17: ...troller see Figure 2 1 The 24 volt supply is for customer use and is not ground referenced The use of shielded cable is recommended Refer to figure 3 3 for a typical installation utilizing a MX2000 controller Figure 3 3 Typical Control Wiring 5V 5V COM HALL 1 HALL 2 HALL 3 SHIELD CMD CMD ENABLE READY READY READY 24V 24V COM MX Analog Drive I O Out AGND EN EN RDY RDY Artisan Technology Group Qualit...

Page 18: ...with the drive activation Be prepared to shutdown the system in the event of servo loop problems that can include run away situations and motor oscillations 4 3 Sequence of Operations This section contains basic information for the start up of a drive and control system Always refer to the controller manual for it s operational characteristics 1 Power up the controller that is connected to the TD3...

Page 19: ...e LED will activate if either of these conditions occur AC power must be turned off and back on to reset the drive Ensure the LED is off and the source of the short circuit is corrected before reenergizing the drive 4 4 4 Over Temperature The drive is protected from over temperature by utilizing a thermal switch mounted on the inside of the heat sink When the switch temperature exceeds 70 C 158 F ...

Page 20: ...h the drive 4 Verify the current setting on the drive matches that of the motor s specification Symptom Over temperature LED on 1 Power down the unit until the power and over temperature LED s go out Power the unit back up and see if the fault goes away 2 Check the ambient temperature to be sure it is less than 50 C 122 F If the ambient temperature is greater 3 Check heat sink temperature to be su...

Page 21: ...er 4 Verify the motor wiring 5 Verify the hall sensor wiring Symptom Motor does not operate at all 1 Verify the current setting is for the motor being utilized 2 Check the drive Ready signal to be sure that there is no fault in the drive 3 Check that the Enable signal from the control is present 4 Check that the command voltage is being sent to the drive 5 Verify the control wiring to drive 6 Veri...

Page 22: ...1000 4 3 for RF Radiated Immunity RFRI IEC1000 4 4 for Electrical Fast Transient Immunity EFT IEC1000 4 6 for RF Conducted Immunity RFCI In order to achieve full CE compliance an additional requirement must be met IEC1000 4 2 for ESD Immunity To meet this requirement the TD or TDC must be placed inside a metal enclosure as shown in Figure 1 Low Voltage Directive 1 These drives are to be operated i...

Page 23: ...18 Appendix A CE Compliance Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

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