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Maintenance Instructions Manual

Swagelok KPF Series, Maintenance Instructions Manual

The Swagelok KPF Series boasts exceptional reliability and durability. Enhance your maintenance experience with our comprehensive Maintenance Instructions Manual, available for free download from our website. Discover valuable insights and easily access step-by-step guidance to maximize the efficiency and longevity of your Swagelok KPF Series products.

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Kit Contents

KPF Series Regulators

Maintenance Instructions

Poppet seal and spring

Symbols

Lightly lubricate

Discard

Seat

Seat retainer

Body seal

Piston seal and spring

Piston seal retainer

Lubricant

MS-LT-WL8

Poppet

Spring retainer

Inlet filter

Poppet spring

Poppet seal retainer

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Summary of Contents for KPF Series

Page 1: ...tenance Instructions Poppet seal and spring Symbols Lightly lubricate Discard Seat Seat retainer Body seal Piston seal and spring Piston seal retainer Lubricant MS LT WL8 Poppet Spring retainer Inlet filter Poppet spring Poppet seal retainer ...

Page 2: ...9 mm Seat retainer spanner Torque wrench Capable of 120 ft lb 160 N m 16 5 m kg Cap ring spanner Swagelok Tools Available Large cap ring spanner 2 7 8 in or 73 mm Cap ring Seat retainer spanner Seat retainer Poppet seal insertion tool Poppet seal and spring Piston seal insertion tool Piston seal and spring Seal extraction tool Poppet seal and spring Filter insertion tool Inlet filter Filter pick t...

Page 3: ...Cap ring Handle Body Piston guide Body seal Upper spring button Lower spring button Piston seal and spring Piston seal retainer Piston Seat retainer Seat Poppet Poppet spring Poppet seal retainer Poppet seal and spring Spring retainer Body cap Note Plated steel spring buttons shown ...

Page 4: ...ter use 5 Remove the piston assembly from the body 6 Push the piston out of the piston guide 7 Remove the body seal the piston seal retainer and the piston seal and spring from the piston guide Set the piston guide aside for later use NOTICE Do not damage the piston guide sealing surfaces Leakage could result 8 Use the seat retainer spanner to loosen the seat assembly Discard the seat retainer the...

Page 5: ...seal and spring into the body using the poppet seal insertion tool with the open end of the poppet seal and spring facing up 13 Insert the seat into the seat retainer with the groove facing away from the seat retainer 14 Place the poppet through the seat Then place the spring retainer the poppet spring and the poppet seal retainer onto the exposed end of the poppet 15 Invert the body and thread th...

Page 6: ...en the seat assembly to 30 ft lb 40 N m 4 m kg 17 Set lower section of the piston seal insertion tool on the piston guide Place the piston seal and spring into the insertion tool Use upper section of insertion tool to press the piston seal and spring into place 18A Then place the piston seal retainer into the lower section of the insertion tool Use the upper section of insertion tool to press the ...

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