SystemAir Geniox 10 H, User Manual

Page 1: ...Document in original language Version Part number of this manual 90925520 Order number output Geniox Core Air handling unit User Manual GB...

Page 2: ...output Only the English version is valid in case of a dispute Translated versions are not valid in case of disputes...

Page 3: ...ly to be transported Breakdown Q The operating method to be followed in the event of breakdown Safe restart Maintenance R Adjustment and maintenance operations S Instructions to enable adjustment and...

Page 4: ...ation and connection 12 I 1 Unloading on the site 12 I 1 1 Handling methods 12 I 1 2 Unloading by forklift truck 13 I 1 3 Unloading by crane 13 I 1 4 Transport of unit without base frame on the site 1...

Page 5: ...uards 38 K 5 14 Room temperature sensors 38 K 5 15 Frost protection 38 K 5 16 Systemair Control Panel NaviPad 38 K 5 17 Cooling recovery 38 K 5 18 Free cooling 38 K 5 19 Alarm signal 38 K 5 20 Heat re...

Page 6: ...unit 4 3 4 1 4 Calculation of the overhang at the ends of the unit Mount overhang profile G1 4 3 4 1 5 Foam bands between rails and roof plates mount roof plates 4 5 4 1 6 Foam bands between roof pla...

Page 7: ...output Contents Annex 13 Operator s guide how to use the Systemair control panel in separate cover 13 1...

Page 8: ......

Page 9: ...anufacturer and supplier data Systemair A S Ved Milep len 7 DK 8361 Hasselager Responsible for documentation Ulf Bang B Name of machines This manual is about Systemair air handling units called Geniox...

Page 10: ...68 EC European Standard EN378 1 2 2016 EN13053 2011 EN308 1997 EN1886 2008 Equipment type Heat pump Section Geniox DV and TIME units Consisting of Compressor evaporator and condenser Verification and...

Page 11: ...he units must be carried out by skilled technicians On the drawing below a right hand unit is shown because the inspection doors are mounted on the right hand side of the unit when looked in direction...

Page 12: ...uct connection 4 Damper 5 Warning about crushing 6 Connect sections with identical numbers 7 Energy recovery 8 Warning about danger by rotating parts 9 Filter with indication of airflow direction 10 W...

Page 13: ...n 15 Heating coil 16 Warning about danger by heat 17 Weight of the section production number of the unit number of the section 18 Warning about danger by rotating fan during 4 minutes rundown period 1...

Page 14: ...r of the unit Number of the section in the unit Product name in this example is Geniox Core 16 The unique production number for the complete unit in this example is 0005xxxxxxx 10 and Section 1 6 indi...

Page 15: ...s unique production number from the factory in Denmark and please inform of the original order confirmation number from the Systemair company in your country with questions to your local Systemair com...

Page 16: ...se 10 Cable colors Protection circuit Green yellow 230 VAC phase Black 0 VAC neutral Blue 24 VDC Grey 0 VDC Grey Analog digital Grey D 2 3 Flowchart example of the label placed on or with the cabinet...

Page 17: ...guard digital BP Pressure transmitter 0 10V BM Sensor for relative humidity 0 10V BQ Sensor for CO2 0 10V TA Controller and drive motor for rotary heat exchanger modulating 0 10V D 2 5 Example of labe...

Page 18: ...ral descriptions dangers and warnings D 2 6 Control board for Systemair Access control system Terminals at the Access control board The connected components is an example and not unique for any order...

Page 19: ...hey are CE marked as machines Unique Declaration with production number of the machine is an integral part of the machine enclosed as Annex 1 to this manual If the buyer carries out changes or adds co...

Page 20: ...sure difference between interior and exterior of the unit must not exceed 2000 Pa for the Geniox Core 10 and up to 20 including 20 Before start up of the unit all ducts safety guards and all protectiv...

Page 21: ...lustration I 1 4 Transport of unit without base frame on the site Units without base frame are always delivered in sections with each section on a pallet Sections can be transported on the site by man...

Page 22: ...ckers showing a hook because these blue stickers tell that those brackets are mounted to the profiles that are bearing the heavy components in the section This type of bracket at the bottom of section...

Page 23: ...he size 20 is not for lifting the section This bracket is for permanently holding 2 sections tight together with 8 mm bolts This bracket in sections in the sizes 10 18 is not for lift ing the section...

Page 24: ...o achieve safe transport of the section unit Very important to check that the wheels of the manual hydraulic hand truck are never activated on the horizontal profile of the base frame on the other sid...

Page 25: ...plates or bitumen Avoid damaging the drip nose profiles along the PVC or bitumen roof Keep the protection profiles of Styrofoam on the unit until the installation has been completed If the unit is li...

Page 26: ...ee for service inspection and also for replacement of fans coils and exchanger if needed Important For safe access to the cabinet with electrical components if the cabinet is placed on top of the unit...

Page 27: ...sections VLWH RUNOLIW WUXFNV H XQLW 2QO WKH SDOOHW GHU WKH WRS RI FNHWV DUH QRW U WKH WRS ZLWK WKH KH ULVN RI Q PXVW EH V D ULVN RI GDPDJH WR RQO E RQH G E VSHFLDOLVHG SHUVRQQHO WUXFN RSHUDWRUV KRRN X...

Page 28: ...sections must then be locked permanently together with the specially designed Systemair Disc lock brackets The Disc Locks are delivered in a carton box placed inside the unit Place each Disc Lock ove...

Page 29: ...s installed in the next section This is the bracket in the Geniox sizes 10 and 18 Press the sections hard together so that the rubber pro files are so flat that the iron frames of the two sections are...

Page 30: ...Flexible connections are ordered as accessories and they are placed inside the unit At the fan outlet on a centrifugal fan the duct size should be as close to the outlet size as possible Avoid blockag...

Page 31: ...0 mm to hold the duct damper coil or attenuator tight together Size of duct connections at the 7 sizes of Geniox Core units Size of unit Width in mm Height in mm 10 1000 400 11 1100 450 12 1200 500 14...

Page 32: ...the coil fur ther by brackets or suspension Under the coil the integrated tray for collection of condensate is insulated with 15 mm of Armaflex Duct as well as heating coil must be insulated accordin...

Page 33: ...he vibration damp ing rubber list if it is damaged I 2 12 Lock the doors by using the key Use the special key to lock the doors The doors are not locked automatically by turning the handle to the vert...

Page 34: ...eat exchanger Cable entry is always in the bottom of the air handling unit The position of components is shown and described in Annex 2 Connections to terminals are shown in the wiring diagram When co...

Page 35: ...nts for the additional protection of systems with frequency converters and EC fans The operator is responsible for the installation of the necessary protec tion equipment supply disconnecting device i...

Page 36: ...ay under plate heat exchanger and or cooling coil Water trap s is are stored in a carton box placed inside the unit I 4 2 Pipe connections Connection pipes on heating and cooling coils are provided wi...

Page 37: ...low to the direction of the air but connection of the hot water to the pipe marked for inlet and the return water to the pipe marked for outlet is very important to ensure that the sensor for transmis...

Page 38: ...ortant that the cap is tightened sufficient to keep the sensor system fully water tight I 4 4 3 2 Pipe connection to cooling coils for chilled water Coils with 3 rows or more must always be connected...

Page 39: ...lumn is 60 mm because the 50 mm corre sponds to the negative pressure is lifting the water 50 mm and an excess height of 10 mm enables the water to flow out through the water trap into the sewage syst...

Page 40: ...seat for the ball must be cleaned regularly to allow the ball to close air tight to the seat I 4 7 Draining condensate water from cooling coil If the cooling coil and the drip tray are placed in the...

Page 41: ...sound in Annex 2 Installation of the units on springs will reduce the transmission of noise and vibrations to the building Systemair does not deliver springs for this purpose Flexible connections betw...

Page 42: ...d control panel Components in the air handling unit Control system for rotary heat exchanger EC motors Damper motors Filter guards Temperature sensors Fire thermostats Smoke detectors Pressure transmi...

Page 43: ...Systemair control panel if the unit was delivered with control system from Systemair Annex 13 this manual is delivered with the unit printed on paper K 4 Video instructions about adjustments and use...

Page 44: ...ndard configured for ordinary running when the contact is closed NC By open contacts the fans stop and the dampers close If disconnected fire is indicated and the unit will stop until the signal is re...

Page 45: ...the cabinet are available for connection of the sensor K 5 9 4 Humidity dependent air flow The air flow is controlled by the humidity sensor High humidity is equal to higher air flow Low humidity is...

Page 46: ...eparate cable connected 3m hand terminal with touch screen the NaviPad is always necessary for the normal handling and programming because the main controller Access is without display and buttons K 5...

Page 47: ...is cover called service door in the inspection door is removed there is no leakage of air flow and the true power consumption can be measured by connection of an instrument to the terminals in the cab...

Page 48: ...ust be programmed for this task L Information about the residual risks L 1 Unit casing L 1 1 Design of the machine to make transport safe Hazards dangerous area Incorrect handling during transportatio...

Page 49: ...tenance and cleaning This takes place at least once every year According to this manual and in the SystemairCAD software for configuration and selection of accessories lamps for sufficient lighting in...

Page 50: ...the machine Dangerous incident Lightning strike can create flash over between phases and conductive parts This can cause fire or the overvoltage can make injury on persons Claim for reduction of dange...

Page 51: ...ing to ISO 13732 1 2006 here is no direct risk of burns short time contact lesser than 2 5 sec Claim for reduction of danger No L 1 8 2 Extreme temperatures cooling Hazards dangerous area Evaporator c...

Page 52: ...achinery Directive about tools on the machine does not exist for the Geniox air handling units be cause those tools does not exist O The conditions of stability during use transportation assembly dism...

Page 53: ...ckage Switch off the power Remove the reason for breakdown or blockage Follow the start up procedure described in chapter K R Adjustment and maintenance operations Must be performed by skilled technic...

Page 54: ...e cleaning overhaul and maintenance 1 Rotary heat exchanger Check that leakage is insignificant By significant leakage brush seals must be replaced 1 Check that the rotor can turn freely and easily ma...

Page 55: ...is very important that filters with the same characteristics for start pressure as well as lifetime replace factory mounted filters To achieve the most favourable SFP values the factory mounted filter...

Page 56: ...rames for panel filters WxHxD 10 1x 792x392x48 11 2x 490x392x48 12 1x 490x490x48 1x 592x490x48 14 2x 490x592x48 1x 287x592x48 16 3x 490x592x48 18 2x 490x392x48 4x 592x392x48 20 3x 592x592x48 3x 592x28...

Page 57: ...deo The video is available on YouTube https youtu be 7SKylGOGNZE The new filter bags must be pushed carefully into the U profile Check that the filters are pushed to the position where the vertical fr...

Page 58: ...is without wear and damage and that the grey flexible profile is still sufficient for avoiding any air leakage between the closed inspection door and the frame that holds the filters Note Replace the...

Page 59: ...gram and the clock will continue to run normally The replacement battery must be of the type CR2032 1 Remove all the cables from the Access controller All cables are in plugs that easily and fast can...

Page 60: ...n for example the bottom of the section for outdoor air intake and the bottom of the section for exhaust air outlet must be cleaned off immediately and the surface treated In special operating conditi...

Page 61: ...driven by a gear drive of a tempera ture resistant glass fibre reinforced PA6 nylon compo site Gear drive as well as bearings do not require lubrication The damper blades are fitted with synthetic be...

Page 62: ...g At the same time the brush seals are to be checked for damage The bearings are factory lubricated and do not require any service lubrication During operation the rotor can become dirty Note The roto...

Page 63: ...ews are used for the belt connector they must not have a length which exceeds the thickness of the belt and con nector Remove the excess if any with a file Check the drive belt annually Replace if nec...

Page 64: ...once a year and cleaned if necessary Drip tray with slope is not supported for the weight of a person Do not walk or stay in the drip tray Demount this type of water trap regularly for careful cleanin...

Page 65: ...he fan impeller must therefore be checked once a year and cleaned if necessary Anti vibration mounts and flexible connections should be checked at the same time If the anti vibration mounts are damage...

Page 66: ...ast rotating impellers Hazards from the impellers are obvious during opera tion but when power is cut off the impellers are still potential hazards due to after run for at least 20 seconds Notice that...

Page 67: ...ion against injury from sharp metal plate edges Use CE marked gloves for this pur pose Use helmet during maintenance work in the unit S 1 3 Personal protective equipment for maintenance staff health a...

Page 68: ...s exceeding 70 dB A U Information on airborne noise emissions exceeding 70 dB A Due to the design and construction of the units the A weighed sound pressure level from fans and other components do not...

Page 69: ...Document in original language Version Part number of this manual 90925520 Order number output Annex Geniox Core Air handling unit User Manual GB...

Page 70: ...output Only the English version is valid in case of a dispute Translated versions are not valid in case of disputes...

Page 71: ...rate cover if heat pump was delivered 6 1 Annex 7 Menu for internal controller in the heat pump unit in separate cover if heat pump was delivered 7 1 Annex 8 Connection of EC fan motor diagnostics fau...

Page 72: ...f conformity with production number in separate cover Annex 1 Declaration of conformity with production number in separate cover Printed on separate page and delivered with every unit Enclosed in sepa...

Page 73: ...ata unique data for every unit in separate cover 2 1 Annex 2 Technical data unique data for every unit in separate cover Printed on separate pages and delivered with every unit Enclosed in separate co...

Page 74: ...list in separate cover is only available on demand Annex 3 Spare part list in separate cover is only available on demand Printed on separate pages but not delivered with every unit Only available on...

Page 75: ...ng profile G1 on the first trapezoidal roof plate F1 before the roof plate is mounted Place and mount roof plates F1 F2 F3 and so on Remember foam bands on the side laps between roof plates to prevent...

Page 76: ...t vertical rail E5 with the roof slope at each end of the unit Caution It is important to place a screw in each hole even though the number of holes for screws seems to be very large a screw in each h...

Page 77: ...s offers the advantage that the rail Z can be slided on the rail Y to adjust the length of rail Z accurately to the length of the unit In this way it is not necessary to spent time and effort on cutti...

Page 78: ...rs W see the illustration Note Foam bands P are necessary between the overhang profile G1 and the roof plate F1 See the illustration Self drilling painted screws supplied with sealing washer for the m...

Page 79: ...2 5182 5380 7880 8080 8250 2291 2491 2715 5189 5389 5585 8087 8287 8455 2498 2698 2920 5396 5596 5790 8294 8494 8660 2705 2905 3125 5603 5803 5995 8501 8701 8865 2912 3112 3330 5810 6010 6200 8708 890...

Page 80: ...2 ribs The width of each plate is always 1025 mm and some of the plates have to overlap by 2 ribs to achieve the optimal total length of the whole roof see the illustration above 4 1 8 Mount overhang...

Page 81: ...cause the profile O goes over the profile N Mounted in this order the profile O can match the end of the roof and the surplus length of the profile O will just cover part of the previous profile N Mou...

Page 82: ...4 8 Installation of steel roof of trapezoidal plates in the sizes 10 31 output...

Page 83: ...FF 0 The factory sets the positions of the 8 DIP switch levers for the maximum of 12 revolutions per minute for standard temperature exchangers and for sorption hybrid exchangers The position of each...

Page 84: ...age 4 Failure in the controller 5 Communication failure Restart of rotor Switch off power and switch on power again or Press the test button inside the cabinet Table 3 Test of motor by checking the re...

Page 85: ...Speed control for rotary heat exchanger 5 3 5 1 3 The board for control of revolutions output...

Page 86: ...Alarm signal Relay is normally open this is not used by the control system from Systemair 12 Control system input is 0 10 volt DC 13 Control system input ground 14 Rotor guard black cable from rotor g...

Page 87: ...m the inspection side of the unit Check that collision between sensor and rotor is impossible Adjust position of sensor if necessary Check the illustrated screw on the rotor for activation of signal f...

Page 88: ...6 1 Geniox HP section reversible heat pump unit The air handling unit section Geniox HP is a separate section in the air handling unit containing a complete stand alone reversible heat pump system hea...

Page 89: ...f heat pump was delivered 7 1 Annex 7 Menu for internal controller in the heat pump unit in separate cover if heat pump was delivered If the air handling unit was delivered with this section a separat...

Page 90: ...eed setting 4 5 2 10 k 1 Kontaktbelastung Contact rating max AC 250 V 2 A PE PE L1 L2 L3 L1 N 14 NO 11 CO 12 NC GND ID1 GND ID2 A D A D B D B D GND GND MODBUS RS 485 Addressing Addressing MODBUS RS 48...

Page 91: ...until all 3 supply phases are available again Check power supply 5 x 0 Motor blocked If after 8 seconds of commutation no speed is measured 0 the fault Motor blocked is re leased EC Controller switch...

Page 92: ...nds the device will switch off with an error message 13 x 0 Line voltage too high Cause to high input voltage If the line voltage increases above a speci ed limit the motor will switch off If the line...

Page 93: ...ommissioning protocol proposal in separate cover 9 1 Annex 9 Commissioning protocol proposal in separate cover Printed on separate pages and delivered with every unit Enclosed in separate cover output...

Page 94: ...onal test on the Systemair factory in separate cover Annex 10 Report with data from final functional test on the Systemair factory in separate cover Printed on separate pages and delivered with every...

Page 95: ...tors circulation pump supply air temperature sensor and sensor for water temperature in the heating coil but cables are not installed and not connected to terminals in the cabinet The Systemair contro...

Page 96: ...12 1 Wiring diagram in separate cover Annex 12 Wiring diagram in separate cover The wiring diagram is in a separate cover output...

Page 97: ...Operator s guide how to use the Systemair control panel in separate cover A separate manual is delivered with every unit This manual assists the everyday user operator about how to control the unit b...

Page 98: ...Gravelly Industrial Park Unit 02 Furry Park Ved Milep len 7 Birmingham B24 8HZ Santry Dublin 9 DK 8361 Hasselager Tel 44 0 121 322 0200 Tel 353 1 86 24 544 Tel 45 8738 7500 info systemair co uk sales...