Tatu Marchesan DCA 1200, Operator'S Manual

Page 1: ...OPERATOR S MANUAL DCA 1200...

Page 2: ...Dealer Owner Firm Farm City State No of the Certificate of Guarantee Serial No Date Invoice No Product Notes IDENTIFICATION...

Page 3: ...dles providing proper distribution of different products Special system with four paddles in four different sizes which allows a working width adjustment and improved spreading It features protective...

Page 4: ...lacement 17 Positioning and placing the control to the tractor 18 Flow activation system 18 6 Adjustments and operations 19 to 38 Tractor speed Power take off rotation speed 19 Adjusting the paddles 2...

Page 5: ...nd maintenance of the equipment The instructions in this manual indicates how to get the best performance and allow the operator to get maximum income increasing the equipment lifetime This manual sho...

Page 6: ...not being followed a serious accident or even death may occur Read and understand the information before making any adjustment or maintenance Be careful with the environment The DCA 1200 is simple to...

Page 7: ...our skin or clothes Keep access and work places clean and free from oil and grease Risk of accidents Never transport the equipment on highways or paved roads during the night Avoid that the tractor wh...

Page 8: ...en setting the spreader to transport position check if there are no people or animals close or under the equipment In case of emergency know how to stop the tractor and equipment quickly Always shut d...

Page 9: ...or trailer during the transport Make sure the SMV Slow Moving Vehicle sign and all the lights and reflectors that are required by the local highway and transport autorithies are in place are clean and...

Page 10: ...inside the bin When carrying out any maintenance or transporting the spreader make sure to use all points 3 meters long 3 meters long minimum minimum Use chains of at least 3 meters long to lift the e...

Page 11: ...DCA 1200 05 03 06 1053 Decal set A A T T E E N N O O A A T T T T E E N N T T I I O O N N A A T T E E N N C C I I N N 5 5 4 4 0 0 R R P P M M 05 03 03 2949 Este equipamento fabricado para operar a 540...

Page 12: ...t and horizontal place and remove the plugs A to check the oil The boxes should be filled with oil in the same level of the height of the plug or to a minimum volume of 300 ml at side boxes and 600 ml...

Page 13: ...11 Marchesan Implementos e M quinas Agr colas TATU S A DCA 1200 DCA 1200 Data sheet General dimensions Model Dimensions mm A B C D E DCA 1200 320 1360 940 1300 2111 D D E E A A B B C C...

Page 14: ...as Agr colas TATU S A DCA 1200 DCA 1200 Components 01 Bin 06 Stirrers 02 Frame 07 Metering system 03 Gearbox 08 Protective grid 04 Spreader plates 09 Protective funnel 05 Paddles 01 01 08 08 06 06 09...

Page 15: ...ight arm which have up and down movements by the leveling crank At this moment the extended thread from the upper arm third point can be used to move the spreader closer or farther from the tractor ma...

Page 16: ...which is done as follows Align the spreader front hitch with the third point of the tractor Totally lift the spreader Check if the distances between the lower arms and the tires are the same on both...

Page 17: ...ned by having as reference the distance of the spreader plates from the ground which is 80 cm Once the working height of the spreader plates is defined adjust it in such a way that when viewed from th...

Page 18: ...ary cut similar parts of the male and female shaft as well as the protective covers But before cutting check every possibility of using the cardan without reducing its length Check if the drawbar has...

Page 19: ...drawbar should be displaced to the side in order to make free room for the cardan shaft while lowering the equipment Proper assembly of the cardan shaft When assembling the cardan note the correct al...

Page 20: ...he control valve fastener B The cables C should allow total lowering of the equipment to the ground without the cables being completely or excessively stretched NOTE Flow activation system The system...

Page 21: ...ld adjust the gear and engine rotation in a way that the speed of the power take off is always kept at 540 rpm In order to set speed gear engine and power take off speed please refer to the tractor in...

Page 22: ...ch adjustment easy please refer to the distribution tables where basic adjustment for the most commonly used fertilizers and seeds are listed The figure below shows the direction of the plate rotation...

Page 23: ...e it is advisable to mark the land with posts showing the set spacing in order to achieve an optimal distribution Setting the working width Distribution of seed and fertilizer using plate spreaders al...

Page 24: ...t finishing easy to do DCA 1200 features independent activation commands being just necessary to activate only one side of the command When distribution in a specific area is concluded it is often req...

Page 25: ...in Most common seeds and fertilizers are listed in such tables however flow rate adjustment may be required based on different product formula granulometry and density utilized in relation to such tab...

Page 26: ...8 Start the spreader operation and keep a constant speed 540 rpm at the power take off 9 Open the product output on both sides simultaneously at the cable control 10 Let out the product for exactly on...

Page 27: ...i e two 50 kg bags L Effective working width Q Amount of product to be applied in kg ha Example 200 kg ha of urea should be applied Power take off speed 540 rpm Amount of urea in the bin 100 kg i e 5...

Page 28: ...5 296 254 222 198 178 162 149 5 5 59 5 397 340 297 264 238 216 198 6 0 72 0 480 412 360 320 288 262 240 6 5 84 0 560 480 420 373 336 306 280 7 5 99 0 660 565 494 440 396 360 330 2 5 12 0 80 68 60 53 4...

Page 29: ...le 3 5 22 5 150 128 112 100 90 81 74 4 0 33 5 223 190 168 149 133 121 111 4 5 44 5 296 256 221 197 178 161 149 5 5 59 5 396 339 298 265 237 216 197 6 0 72 479 410 360 320 287 261 239 6 5 84 559 479 41...

Page 30: ...57 231 210 193 6 0 72 0 479 411 359 319 287 261 239 6 5 83 0 552 473 414 368 331 301 277 7 5 102 0 678 581 508 452 407 370 339 8 0 115 0 756 666 573 509 459 418 382 8 5 128 0 851 730 638 568 511 464 4...

Page 31: ...630 576 10 0 196 0 1306 1120 980 870 784 712 654 10 5 220 0 1466 1258 1100 978 880 800 734 11 5 250 0 1666 1428 1250 1110 1000 910 832 2 5 10 5 62 52 46 42 38 34 30 15 F2 Remove paddle F3 Remove paddl...

Page 32: ...670 575 503 446 402 366 335 7 5 103 0 734 629 551 489 439 400 368 8 0 128 0 911 781 684 609 547 498 457 Distance covered in meters Scale opening Flow rate kg min Tractor speed km h Clear width m Padd...

Page 33: ...397 363 7 5 120 0 855 734 641 570 513 467 427 8 0 138 0 983 843 737 655 590 535 491 2 5 14 5 96 82 72 64 58 52 48 15 F2 Remove paddle F2 Remove paddle 3 5 27 0 180 154 136 120 108 98 90 4 0 39 5 264 2...

Page 34: ...0 1269 1088 951 845 761 693 634 10 5 195 0 1389 1190 1041 927 833 758 694 11 5 213 0 1517 1301 1139 1012 910 828 759 3 5 24 5 164 139 123 108 99 89 82 15 F1 Remove paddle F4 Remove paddle 4 0 37 0 24...

Page 35: ...439 399 366 6 5 130 929 796 696 619 557 506 464 7 5 146 1043 894 782 695 626 569 521 8 0 166 5 1189 1019 892 793 714 649 595 Distance covered in meters Dry rice EL PASSO L 144 610 kg m Average side o...

Page 36: ...55 136 120 109 99 91 10 5 33 0 234 201 175 156 141 128 118 11 5 39 0 276 237 207 184 166 151 138 12 0 46 0 326 280 244 218 196 178 164 12 5 50 0 356 305 266 237 214 193 178 13 5 54 5 388 332 291 259 2...

Page 37: ...5 118 105 94 86 78 4 5 30 0 214 184 160 143 129 116 107 5 5 39 0 261 222 195 173 155 141 130 15 6 0 50 0 333 286 250 222 200 182 166 6 5 60 0 400 342 299 267 240 218 200 Distance covered in meters Sca...

Page 38: ...speed km h Clear width m Paddles position mm 6 7 8 9 10 11 12 260 210 2 0 4 5 33 27 24 21 18 17 16 14 F2 F2 2 5 9 0 64 55 48 43 38 35 33 3 5 19 0 126 109 94 85 77 69 64 15 4 0 26 0 173 149 130 115 10...

Page 39: ...lods to pass through easily Agitator is heavy and centrifuging the product Repair and replace any damaged components Unevenness in the distribution pattern Equipment is uneven Level the equipment acco...

Page 40: ...tone wrench or others Make sure there are no foreign objects in the product used Please keep traveling speed and tractor power take off speed constantly During work or transportation do not allow pass...

Page 41: ...and purity avoiding the use of products contaminated by water earth and others Remove the remainder old grease around the articulations Clean the grease fittings with a cloth before inserting lubrican...

Page 42: ...he total drainage of the old oil it is recommended to carry out the change just after using the equipment being the oil still hot Use SAE 90 EP oil only It is recommended to change the oil after 200 w...

Page 43: ...o unscrew the shaft A To do so hold the plate B with one hand and using an open ended wrench 24 mm turn the shaft A to remove the plate NOTE The thread of the left hand side shaft equipment viewed fro...

Page 44: ...le them using grease at the indicated spots Before storing the DCA 1200 it is recommended to take some extra care to keep it working effectively and leave it ready for the next work 1 Remove all remai...

Page 45: ...ges in this manual appear without the safety devices removed to allow a better view and detailed instructions Never operate the equipment without these safety devices TECHNICAL PUBLICATION DIVISION El...

Page 46: ...44 Marchesan Implementos e M quinas Agr colas TATU S A DCA 1200 DCA 1200 Notes...