Tayana VANCOUVER 42, Operation And Maintenance Manual

Page 1: ...1 OPERATIONS AND MAINTENANCE MANUAL TAYANA VANCOUVER 42...

Page 2: ...2 Tayana V 42 Center Cockpit Sailplan...

Page 3: ...3 Tayana V 42 Aft Cockpit Interior Layout...

Page 4: ...CHAPTER III 17 COMMISSIONING AND DECOMMISSIONING 17 A Initial Commissioning 17 B Receiving and Commissioning Check List 19 C Owner Commissioning 26 D Decommissioning for Storage Winterizing 28 E Recom...

Page 5: ...mps 47 3 Holding Tank 47 Figure IV 6 Waste Water Plumbing System 48 4 Toilet 49 Figure IV 7 Partial Plumbing Layout 49 H The Propane System 50 Figure IV 8 Propane System 51 CHAPTER V 52 MAINTENANCE AN...

Page 6: ...ectrical Starter 66 e Wire Runs 66 2 The 110 Volt AC System 66 3 Protective Systems 66 Figure V 1 Electrical Bonding System 67 G Plumbing and Sanitation Systems 68 1 The Fresh Water System 68 2 Bilge...

Page 7: ...Joint 13 Figure IV 1 Fuel Supply Plumbing 37 Figure IV 2 Fluid Plumbing System 38 Figure IV 3 Center Cockpit Tankage Diagram 39 Figure IV 4 Electric Power Supply 41 Table IV 1 Direct Current Energy Au...

Page 8: ...t designed to replace the manufacturers equipment manuals provided with your equipment In fact should you find that there is a conflict between this manual and your manufacturer s instruction book the...

Page 9: ...black iron tanks Water tankage standard 140 gallons in two stainless steel tanks Vertical clearance 60 10 Mast height above L W L B Serial Numbers It is a wise idea to place the serial numbers of the...

Page 10: ...he decks of Tayana yachts are generally cored with wood blocks cut into two inch squares and formed into core mats to isolate moisture problems much as Balsa is used It is heavier than either Balsa or...

Page 11: ...life of the tank D Construction Your Tayana 42 has been constructed of the finest materials using the best techniques and it exceeds the specifications laid down by any of the most accepted standards...

Page 12: ...12 Figure II 1 Fiberglass Layout Schedule...

Page 13: ...13 Figure II 2 V 42 Deck and Hull Joint...

Page 14: ...upplied are ordered from overseas suppliers Taiwan has no extrusion capability at this writing Generally the suppliers have been ISOMAT of France and YACHT SPAR out of New Zealand ISOMAT masts are rec...

Page 15: ...ith certified copies available to the owner Admeasurement The admeasurer uses data in the Builder s Certificate BC to compute net tonnage Gross Tonnage 1 2 LBD 100 Net Tonnage 0 9 Gross Tonnage where...

Page 16: ...gine deliverycheck out service is performed at the factory However the engine and the alignment of thepower transmission system should be re checked after the yacht is launched The following functions...

Page 17: ...bend on and hoist sails furl sails 16 Align engine to 002 max clearance 17 Check oil and water level in engine 18 Complete installation of owner or dealer supplied equipment 19 Check battery condition...

Page 18: ...s Completing this checklist will provide you with a condition report of the boat before and after initial commissioning Receiving and commissioning check list For owner s records Comments Names of com...

Page 19: ......

Page 20: ...freely All below waterline fastenings are tight All plumbing thru hulls connected and securely fastened All thru hull valves cycled and shut Launching Inspection YES NO CORRECTED Boat properly slung d...

Page 21: ...installed and petcocks closed Lifelines Pulpits and Stanchions YES NO CORRECTED Pulpits and stanchions secure Lifelines properly tensioned Lifeline end fittings safety wired Gates function properly L...

Page 22: ...free Sails fit and furl freely Sheets installed and functional Halyards function properly Mast boot installed if required Mast lights operational Steering Inspection YES NO CORRECTED Wheel rotates eas...

Page 23: ...and no leaks Ice box drain functions properly Cockpit drains function properly Bilge Pump YES NO CORRECTED Electric bilge pump operates in manual setting Electric bilge pump operates in automatic sett...

Page 24: ...it properly Berth access panels fit properly Water Test Deck YES NO CORRECTED All fasteners tight Port lights free of leaks Port light drains function properly Hatches free of leaks Toe rail free of l...

Page 25: ...of Documentation on board Vessel name and hailing port 4 in height Documentation number permanently fixed on interior Sea Trials YES NO CORRECTED Engine engine controls engine instruments and drive tr...

Page 26: ...uirement can obviate quickly many of the savings which one might have expected by doing their own commissioning The commissioning list shown here outlines what is required to commission yachts You wil...

Page 27: ...s power train will not be warranted if it is found that a failure was due to misalignment Miscellaneous Checks and Installations The most common question is what constitutes minor damage and blemishe...

Page 28: ...missed in the draining operations Disconnect hot water heater in and out hoses and install a length of hose between the two ends Disconnect hose on top of water tank that goes to pump Make up an exte...

Page 29: ...y up details Note Failure to adhere to the manual can affect your engine warranty 5 Clean yacht interior a Clean and drain bilges b Remove all perishables c Wash out and dry refrigerators and or ice b...

Page 30: ...in this manual Generallymost yards are familiar with the location of the lifting straps and thekeel cut out so that they will not try to haul on the prop shaft NOTE It is a good practice to record it...

Page 31: ...per instructions in engine manual 10 Replace hot water heater plug and reconnect water line at pump Flush the fresh water system then fill the water tanks 11 Clean and inspect engine and engine room...

Page 32: ...Remember if you think you should reef then reef A third reef point is a good modification to any cruising main Note On many of the Tayana 42 mains the sail was made too long and the boom will hit on t...

Page 33: ...do not come with intermediate aft shrouds and theyare a good addition for offshore work Another good addition is a hydraulic backstay to reduce sag going to weather It also gives you the ability to r...

Page 34: ...to back if there is room is to get some backing way on her put the transmission into neutral and steer back with the rudder In closer quarters be prepared to kick thestern byputting the yacht into for...

Page 35: ...ngine at its cruising speeds and note any vibration characteristics When an abnormal sound or vibration occurs reduce rpm and make a quick check of instruments and conditions Have problem checked as s...

Page 36: ...the tanks An 8 inch port in the top of each tank provides access for cleaning or repair replacement of the fuel gauge sending units if installed A dipstick is also located in each tank but they are no...

Page 37: ...37 Figure IV 1 Fuel Supply Plumbing...

Page 38: ...38 Figure IV 2 Fluid Plumbing System...

Page 39: ...39 Figure IV 3 Center Cockpit Tankage Diagram...

Page 40: ...and you wi1l see how much total current would be drawn if al1 devices were operated at one time Table IV 1 on page 37 will help you make such an audit for your yacht Your battery s are rated by amper...

Page 41: ...ere hour Figure IV 4 Electrical Power Supply You must remember that much more than your running lights are apt to come on during the night The electric bilge pump may come on the pressure water pump m...

Page 42: ...circuit breaker is wired to an indicator light to show at a glance if the circuit is on The DC indicator lights are solid state light emitting diodes which require very little current draw The DC amm...

Page 43: ...43 TABLE IV 1 Direct Current Energy Audit...

Page 44: ...aft outer face of thecoaming For operating procedures for installed AC generators consult your owner s manual a The AC Electrical Control Panel The AC electrical control panel is a part of the ships...

Page 45: ...n automatic cut off circuit which is wired to the engine electrical system Whenever the engine is started thecharger will shut off and allow the engine driven alternator to take over returning to serv...

Page 46: ...can be added to every 60 gallons of water to prevent the growth of algae Your yacht is equipped with a full pressure fresh water system for both hot and cold water It allows you to draw fresh water in...

Page 47: ...two valves With one valve closed and the other open you can see that the pump clears the bilge By reversing the closure of the valves the pump clears the holding tank A little experimenting will show...

Page 48: ...48 Figure IV 6 Waste Water Plumbing System...

Page 49: ...seawater for flushing The intake and discharge are both below the water line The intake is well forward of thedischargeopening Each opening is protected by a through hull fitting The discharge line h...

Page 50: ...pane system on your Tayana 42 consists of two 20 pound tanks located in the propane locker in the cockpit that has an overboard drain for fumes A regulator for pressure regulation a manifold to switch...

Page 51: ...51 Figure IV 8 Propane System...

Page 52: ...life such as worms While it can be damaged by physical impact and the resin will burn neglect of surface damage generally does not result in more serious deterioration as it would in a steel or woode...

Page 53: ...bility is there and immediate repair is very important to limit the area of potential water saturation Your Tayana 42 comes with a heavy rub rail which bolted and or glued to the side with either a br...

Page 54: ...is necessary Other finishes which are very popular include Cetol and Armada and those with long lasting eurethanes such as Honey Teak and Bristol Finish The polysulfide products that are used to caul...

Page 55: ...th Liquid Gold or Sheila Shine These products protect the surface but do not seem to leave the sole slippery when wet If the sole is varnished with a satin coating it will be a little more slippery bu...

Page 56: ...filled with epoxy or polyester putty before repainting but this is only cosmetic the putty will not restore the lost strength in thedamaged area One must consider that an aluminum mast that has been...

Page 57: ...ge fittings All attachment fittings should be carefullyexamined at least once a month Look at them closely Sometimes thecracks are hard to see If in doubt carefully spray the fitting with a dye penetr...

Page 58: ...t as protecting sails Unfortunately it is next to impossible to protect halyards but sheets can be stowed under sail covers or they can be removed and stowed below Running rigging can be periodicallyc...

Page 59: ...stentlyshould last thousands of hours before major maintenance is required Think about that If you treat your engine right you may never have to buy a new one Ignore your engine think about it only wh...

Page 60: ...Racor type You may need to clean your tanks after a number of years it could be an inexpensive maintenance job that will help keep your engine running properly Raw water for cooling is taken in throu...

Page 61: ...level d Look for evidence of leaks under engine e Check belts 3 Every 150 hours or Three Months which ever occurs first a Change engine oil and filter b Check drive belt tensions c Clean air intake d...

Page 62: ...stop control is in the RUN position l Crank engine with starter motor until fuel flows from each injector NOTE Do not run starter motor continuously It normally takes 30 to 60 seconds of cranking to...

Page 63: ...low in If new packing is required packing materials can be purchased at any marine supply Repacking requires about ten inches of 3 16 inch material There is some discussion about what size and how lon...

Page 64: ...d hacksaw and be careful to saw only the bearing F Electrical Systems As mentioned in Section IV the Tayana 42 has two standard electrical systems a 12 volt DC system that gets its power from batterie...

Page 65: ...res throughout the yacht The panel should be kept dry at all costs If a circuit breaker trips and cuts the circuit there is an overload condition This is usually because there is a short circuit Alway...

Page 66: ...rs phone numbers addresses etc This book will become increasingly important over the years For example when you replace the anchor light bulb write down the type in your smart book so you don t have t...

Page 67: ...zincs frequently at first to see how fast the metal is sacrificed You will then have some ideas of how often they must be replaced It is not a bad idea to have a separate zinc clipped to a shroud and...

Page 68: ...f this does not solve the problem you probably have a defective switch and it should be replaced Two other common faults can cause the pump to malfunction a broken belt which is immediatelyobvious or...

Page 69: ...bilge By reversing the closure of the valves the pump clears the holding tank A little experimenting will show you the proper valve operation If equipped with a Yanmar 3QM30 there may be another bilge...

Page 70: ...very three months or so of a cup of Muriatic acid poured down the toilet The acid chemically removes the calcium deposits that slowly choke off your outlet lines A cup of cooking oil will lubricate ni...