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CA849-04-01B (a) 

CUS60M Installation Manual

ENGLISH 

General Safety Instructions: 

READ SAFETY INSTRUCTIONS     

Servicing: 

These products are not customer serviceable TDK-Lambda UK LTD and their authorised agents only are permitted 
to carry out repairs.  

Critical Components: 

These products are not authorised for use as critical components in nuclear control systems, life support systems or 
equipment for use in hazardous environments without the express written approval of the Managing Director of TDK-
Lambda EMEA. 

Product Usage: 

These products are designed for use within a host equipment which restricts access to authorised competent 
personnel.

This product is a component power supply and is only to be installed by qualified persons within other equipment and 
must be not operated as a stand alone product. 
This product is for sale to business to business customers and can be obtained via distribution channels.  
It is not intended for sale to end users. 

This product is a component power supply and does not fall within the scope of the EMC directive. Compliance with 
the EMC directive must be considered in the final installation. Please contact your local TDK-Lambda office.  

Environmental: 

These products are IPX0, and therefore chemicals/solvents, cleaning agents and other liquids must not be used. 

Environment: 

This power supply is a switch mode power supply for use in applications within a Pollution Degree 2, overvoltage 
category II environment. Material Group IIIb PCB’s are used within it. 

Output Loading: 

The output power taken from the power supply must not exceed the rating stated on the power supply label, except 
as stated in the product limitations in this handbook. 

Input Parameters: 

This product must be operated within the input parameters stated in the product limitations in this handbook. 

End of Life Disposal: 

The unit contains components that require special disposal. Make sure that the unit is properly disposed of at the 
end of its service life and in accordance with local regulations. 

RISK OF ELECTRIC SHOCK           

High Voltage Warning: 

Dangerous voltages are present within the power supply

.  

The professional installer must protect service personnel 

from inadvertent contact with these dangerous voltages in the end equipment. 

WARNING

: When installed in a Class 1 end equipment, this product must be reliably earthed and professionally 

installed. 

The (+) or (-) output(s) can be earthed or left floating. 

The unit cover(s)/chassis (where applicable) must not be made user accessible. 

The mains input connector is not acceptable for use as field wiring terminals. 

Summary of Contents for CUS30M

Page 1: ...ce Environmental These products are IPX0 and therefore chemicals solvents cleaning agents and other liquids must not be used Environment This power supply is a switch mode power supply for use in applications within a Pollution Degree 2 overvoltage category II environment Material Group IIIb PCB s are used within it Output Loading The output power taken from the power supply must not exceed the ra...

Page 2: ... mechanical electric shock and fire hazard protection Energy Hazards The main output of this product is capable of providing hazardous energy 240VA Final equipment manufacturers must provide protection to service personnel against inadvertent contact with the output terminals The unit cover chassis where applicable is designed to protect skilled personnel from hazards They must not be used as part...

Page 3: ...n der finalen Gesamtinstallation betrachtet werden Bitte kontaktieren Sie Ihr regionales TDK Lambda Vertriebsbüro im Falle von Rückfragen Umwelt Diese Produkte sind IPX0 aus diesem Grund dürfen keine Chemikalien Lösungsmittel Reinigungsmittel und andere Flüssigkeiten verwendet werden Umgebung Dieses Netzteil ist ein Schaltnetzteil zur Verwendung in einer Umgebung mit einem Verschmutzungsgrad 2 Übe...

Page 4: ...Stromschlägen und Brandschutz in dem Endgerät vorgesehen werden Gefahren durch elektrische Energie Von bestimmten Modulen kann je nach Einstellung der Ausgangsspannung gefährliche elektrische Energie ausgehen 240 VA Die Endgerätehersteller müssen einen Schutz für Servicepersonal vor unbeabsichtigtem Kontakt mit den Ausgangsanschlüssen dieser Module vorsehen Kann aufgrund der Einstellung gefährlich...

Page 5: ...acter votre bureau TDK Lambda le plus proche Environnement Ces produits sont IPX0 et donc on ne doit pas utiliser des produits chimiques solvants des produits de nettoyage et d autres liquides Environnement fonctionnel Cette alimentation fonctionne en mode commutation pour utilisation dans des applications fonctionnant dans un environnement avec Degré de Pollution 2 et catégorie de surtension II E...

Page 6: ...l pour assurer la protection contre les chocs mécaniques les chocs électriques et l incendie Energies dangereuses Certains modules peuvent générer une énergie dangereuse 240 VA selon le réglage de tension de sortie Le fabricant de l équipement final doit assurer la protection des techniciens d entretien contre un contact involontaire avec les bornes de sortie de ces modules Si une telle tension da...

Page 7: ...a sono a vostra disposizione per ulteriori ragguagli Condizioni ambientali Questi prodotti sono classificati come IPX0 dunque non devono essere utilizzati sostanze chimiche solventi prodotti per la pulizia o liquidi di altra natura Ambiente Questo prodotto è un alimentatore a commutazione destinato all uso in applicazioni rientranti in ambienti con le seguenti caratteristiche Livello inquinamento ...

Page 8: ...ttriche e dai pericoli di incendio Pericoli energetici Alcuni moduli sono in grado di erogare energia pericolosa 240 VA a seconda della tensione in uscita impostata I produttori delle apparecchiature finali sono tenuti a proteggere il personale di manutenzione dal rischio di contatto accidentale con questi terminali dei moduli di uscita Se impostati su livelli che non escludono l erogazione di ene...

Page 9: ...to con su oficina local de TDK Lambda Medioambiental Estos productos son IPX0 y por tanto no pueden utilizarse sustancias químicas disolventes agentes de limpieza ni otros líquidos Medio ambiente Esta fuente de alimentación es una fuente de alimentación de modo conmutado a utilizar en aplicaciones dentro de un entorno con un Grado de contaminación 2 y una Categoría de sobretensión II En él se util...

Page 10: ...endios de protección mecánica contra descargas eléctricas y contra el peligro de incendios Peligros de energía Algunos módulos pueden generar energía peligrosa 240VA dependiendo de la configuración de la tensión de salida Los fabricantes de equipos finales deben proteger al personal de servicio contra un contacto accidental con estos bornes de salida de los módulos Si se configura de modo que pued...

Page 11: ... contacto com seu escritório TDK Lambda mais próximo Ambiental Estes produtos são IPX0 e como tal não se devem utilizar químicos solventes agentes de limpeza e outros líquidos Ambiente Esta fonte de alimentação é uma fonte de alimentação do modo de comutação para utilização em aplicações com um Nível de Poluição 2 e ambientes da categoria de sobretensão II São utilizadas placas de circuitos impres...

Page 12: ...gosa 240 VA de acordo com a configuração da tensão de saída O equipamento final do fabricante deve garantir que o pessoal de assistência está protegido contra contactos inadvertidos com estes terminais de saída do módulo Se essa energia perigosa for produzida as ligações e os terminais do módulo não devem ser acessíveis pelos utilizadores O chassis cobertura da unidade está concebido de forma a pr...

Page 13: ...njured due to high votlage and high temperature You might also get electric shock or burn Do not make unauthorized changes to this product nor remove the cover as you might get an electric shock or might damge the product We will not be held responsible after the product has been modified changed or dis assembled Do not use this product under unusual condition such as emission of smoke or abnormal...

Page 14: ...ere is possiblity of product failure or malfunction Provide countermeasure for prevention of lightning surge voltage as there is risk of damage due to abnormal voltage Connect together the frame ground terminal of the product and the ground terminal of the equipment for safety and noise reduction If these ground is not connected together there is risk of electric shock Parts with lifetime specific...

Page 15: ... continuous operation within an overall enclosure and must be mounted such that access to the mains terminals is restricted See Clause 16 IEC UL60601 1 2 These products are NOT suitable for use in the presence of flammable anaesthetic mixtures with air or with oxygen or with nitrous oxide 3 These products are classed as ordinary equipment according to IEC UL60601 1 and are NOT protected against th...

Page 16: ...th Mounting hole hole diameter 3 5mm This hole is electrically connected to CN2 Mounting hole hole diameter 3 5mm This hole is used for support the unit Output Terminal Output Terminal 4 19 L N CN51 1 2 3 4 1 2 5 4 7 6 5 5 3 CN1 3 1 CN2 COMPONENT SIDE OUTPUT INPUT 1 Blank Standard model JST connector A With cover and chassis option U With U shape chassis option M Molex connector option CO Coating ...

Page 17: ... to improve noise sensitivity Do not apply stress to PCB when connecting or removing connector Use input output connector housing specified by the table below Use recommended crimping tool Connector is not included with this product Refer to the following 5 19 Input voltage Output voltage 0V Vout 0V OVP sensing 1 Input on OVP act on Input off Input on OCP act on OCP reset Input off 1 OVP sensing p...

Page 18: ...t Voltage Range Output voltage is set the rated value at shipment 6 3 Inrush Current These products equipped power thermistor to limit the inrush current Higher inrush current will flow at higher ambient temperature or re input condition Please select input switch and fuse carefully in consider of the high temperature and re input the power condition The Inrush Current value is under cold start at...

Page 19: ...pecification for maximum ripple value is measured according to measurement circuit specified as below When load lines are longer ripple will become larger In this case electrolytic capacitor film capacitor etc might be necessary to use across the load terminal The output ripple cannot be measured accurately if the probe ground lead of oscilloscope is too long A circuit reducing light load input po...

Page 20: ... voltage must be gradually increased from zero to the testing value and then gradually decreased for shut down When timer is used the power supply may be damaged by high impulse voltage at timer switch on and off Connect input and output as follows Input Output Dashed line 4 0kVAC 1min 20mA Input Protective Earth Solid line 2 0kVAC 1min 20mA Output Protective Earth 1 5kVAC 1min 20mA 8 19 Power Sup...

Page 21: ...ounting directions for models except CUS60M A CUS60M U Recommended standard mounting direction is A Mounting direction B E are also possible A Standard mounting B C D E 7 1 2 Mounting directions for CUS60M A Recommended standard mounting direction is A Mounting direction B E are also possible Please use the mounting holes on bottom side of the power supply do not use the side of the chassis for po...

Page 22: ...5V 18V 48V model 2 12V model 0 20 40 60 80 100 120 20 10 0 10 20 30 40 50 60 70 80 Ta ºC MOUNTING A B C D E Convection Cooling Mounting A B C D E Ta C Load 20 50 100 70 50 0 20 40 60 80 100 120 20 10 0 10 20 30 40 50 60 70 80 Ta ºC MOUNTING A B C D MOUNTING E Convection Cooling Mounting A B C D Ta C Load 20 45 100 70 50 Convection Cooling Mounting E Ta C Load 20 45 100 70 40 10 19 ...

Page 23: ...C D MOUNTING B E Convection Cooling Mounting A C D Ta C Load 20 40 100 70 50 0 20 40 60 80 100 120 20 10 0 10 20 30 40 50 60 70 80 Ta ºC MOUNTING A B C D MOUNTING E Convection Cooling Mounting A B C D Ta C Load 20 50 100 70 50 Convection Cooling Mounting E Ta C Load 20 46 100 70 40 Convection Cooling Mounting B E Ta C Load 20 40 100 55 75 66 50 70 25 ...

Page 24: ...120 20 10 0 10 20 30 40 50 60 70 80 Ta ºC MOUNTING A B C D MOUNTING E Convection Cooling Mounting E Ta C Load 20 36 100 60 40 70 15 0 20 40 60 80 100 120 20 10 0 10 20 30 40 50 60 70 80 Ta ºC MOUNTING A B C D MOUNTING E Convection Cooling Mounting A B C D Ta C Load 20 35 100 70 25 Convection Cooling Mounting E Ta C Load 20 30 100 70 15 Convection Cooling Mounting A B C D Ta C Load 20 40 100 60 50 ...

Page 25: ...da Page 13 19 3 15V model 0 20 40 60 80 100 120 20 10 0 10 20 30 40 50 60 70 80 Ta ºC MOUNTING A B D MOUNTING C E Convection Cooling Mounting A B D Ta C Load 20 28 100 60 50 70 25 Convection Cooling Mounting C E Ta C Load 20 35 100 60 40 70 15 ...

Page 26: ...g holes on this model should be utilized for best electrical and mechanical performance Recommended torque for mounting screw M3 screw 0 49N m 5 0 kgf cm Mounting Holes size 4 holes 3 5mm B Connected to the earth terminal Protective Earth For application in altitude more than 4000m up to 5000m please use insulator material spacer like plastic nylon PBT spacer Refer to the shadow in the figure belo...

Page 27: ...pment terminal Protective Earth must be connected to the earth terminal of the equipment also the mounting hole B as shown below needed to be connected to earthed metal plane or metal chassis of end product by metal spacer to ensure EMC performance All equipment ideally should be mounted inside an earthed shielded metal box Alternatively an earthed metal plate can be used to mount the power supply...

Page 28: ...ave 15mm or more apart from each other 2 More space may be required in the surrounding of power supply and the upper area of components for effective cooling depends on the application conditions 3 For installation in Class I end equipment only terminal Protective Earth must be connected to the earth terminal of the equipment All equipment ideally should be mounted inside an earthed shielded metal...

Page 29: ...utput connectors which should be fixed on PCB of the end products by soldering 8 EMC and Wiring Method This power supply is primarily designed and manufactured to be used and enclosed in other equipment The installation wiring grounding and end application of the switching power supply in the equipment system may influence its EMC characteristics Therefore the EMC performance has to be tested on e...

Page 30: ...Please Please do not use the product which passed over the life expectancy There is a risk of unexpected output shutdown and specifications may not be satisfied Please contact us for maintenance or exchange the product which passed over the life expectancy 13 Warranty Period This product is warranted for a period of 3 years from the date of shipment For damages occurring at normal operation within...

Page 31: ...da Page 14 EN60335 1 EN61558 1 Compliance Model CUS60M X Ta Rated maximum ambient temperature Ta max 70 SMPS incorporating a short circuit proof safety isolating transformer inherently or non inherently SMPS Switch mode power supply unit 19 19 ...

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