background image

 

C265-04-11D 

TDK-Lambda 

PFE300SA

500SA Series 

INSTRUCTION MANUAL 

 

 
 

 

 
 
 
 
 
 

 

 
 

 
 
 

PFE300SA

500SA Series 

Instruction Manual 

BEFORE USING THE POWER SUPPLY UNIT 

Be sure to read this instruction manual thoroughly before using this product. Pay attention to all cautions and warnings before 
using this product. Incorrect usage could lead to an electrical shock, damage to the unit or a fire hazard. 

 

DANGER

 

Never use this product in locations where flammable gas or ignitable substances are present. There are risks of igniting these 
substances and exploding by an arcing

 

 

WARNING

 

·

 

Do  not  touch  this  product  or  its  internal  components  while  circuit  is  live,  or  shortly  after  shut  down.  There  may  be                                          
high voltage or high temperature present and you may receive an electric shock or burn. 

·

 

While this product is operating, keep your hands and face away from it as you may be injured by an unexpected situation. 

·

 

Do not make unauthorized changes to this product, otherwise you may receive an electric shock and void your warranty. 

·

 

Do not drop or insert anything into the product. It might lead to a failure, fire and electric shock. 

·

 

Do not use this product under unusual condition such as emission of smoke or abnormal smell and sound etc. 
It might lead fire and electric shock, In such cases, please contact us. Do not attempt repair by yourself, as it is dangerous for 
the user. 

·

 

Do not operate these products in the presence of condensation. It might lead to fire and electric shock. 
 

 

CAUTION

 

·

 

This power supply is designed and manufactured for use within an end product such that it is accessible to  
SERVICE ENGINEERS only. 

·

 

Confirm connections to input/output terminals and signal terminals are correct as indicated in the instruction manual 
before switching on. 

·

 

Input voltage, Output current, Output power, ambient temperature, base-plate temperature and ambient humidity should be 
kept within specifications, otherwise the product will be damaged. 

·

 

Do not operate and store this product in an environment where condensation might occur. In such case, waterproof treatment 
is necessary. 

·

 

The equipment has been evaluated for use in a Pollution Degree 2 environment. 

·

 

Do not use this product in environment with a strong electromagnetic field, corrosive gas or conductive substances. 

·

 

For  application  which  requires  very  high  reliability  (Nuclear  related  equipment,  medical  equipment,  traffic  control 
equipment, etc.), It is necessary to provide a fail-safe mechanism in the end equipment. 

·

 

Do not inject abnormal voltages into the output terminal or signal terminal of this product. The injection of reverse voltage or 
over voltage  exceeding nominal  output voltage into the output terminal or signal terminal  might cause damage to internal 
components. 

·

 

Never operate the product under overcurrent or short circuit conditions. Insulation failure, or other damages may occur. 

·

 

The output voltage of this power supply unit is considered to be a hazardous energy level (The voltage is 2V or more and the 
electric power is 240VA or more). It must not be made accessible to users. Protection must be provided for Service Engineers 
against indirect contact with the output terminals and/or to prevent tools being dropped across them. While working on this 
product, the AC input power must be switched off and the input, output, +BC, -BC and R terminal voltage should be safe 
level. 

·

 

The application circuits and their parameters are for reference only. Be sure to verify effectiveness of these circuits and their 
parameters before finalizing the circuit design. 

·

 

Use a Fast-Blow external fuse to each module to ensure safe operation and compliance with the safety standards to which it is 
approved. The recommended input fuse rating within the instructions is as follows: 15A, 250V fast acting fuse. The breaking 
capacity and voltage rating of this fuse may be subject to the end use application. 

Summary of Contents for PFE300SA Series

Page 1: ...e and ambient humidity should be kept within specifications otherwise the product will be damaged Do not operate and store this product in an environment where condensation might occur In such case wa...

Page 2: ...V End equipment manufacturers must provide protection against inadvertent contact by a service engineer This information in this document is subject to change without prior notice Please refer to the...

Page 3: ...nting tapped holes Consider contact resistance when connecting AC L AC N R BC BC V V Note that BC and BC terminal are primary voltage with high voltage 390VDC Do not connect load from these terminals...

Page 4: ...cy PFHC Circuit fixed 100kHz DC DC Converter Circuit fixed 12 28V 230kHz primary 460kHz secondary DC DC Converter Circuit fixed 12 48V 180kHz primary 360kHz secondary 4 Sequence Time Chart Input Line...

Page 5: ...to wrong terminal the power supply will be damaged PFE300SA 500SA Series employs conduction cooling method Use heat sink and fan to dissipate heat For selection of heat sink and heat sink dissipation...

Page 6: ...Input Voltage Efficiency PF Power Factor For Efficiency and Power Factor values refer to separate document PFE300SA Series Evaluation Data or PFE500SA Series Evaluation Data C1 C4 C5 1uF Film Capacito...

Page 7: ...itor PFE300SA 470uF x 1 PFE500SA 390uF x 2 parallel Refer to Selection Method of External Bulk Capacitor for Boost Voltage below Allowable external capacitance at nominal capacitance value is shown be...

Page 8: ...ng on the wiring pattern of the printed circuit board Sudden change in output voltage due to sudden load change or sudden input voltage change can be reduced by increasing external output capacitance...

Page 9: ...r to Fig 5 2 and select a capacitor with higher ripple current rating 0 400 800 1200 1600 2000 0 100 200 300 400 500 Output Power W Ripple Current mA rms Fig 5 2 Allowable ripple current value The rec...

Page 10: ...d by the formula below Irush Vin R Formula 5 2 R Resistance Value for External TFR1 Vin Input Voltage converted to DC value Input Voltage rms x 2 Irush Input surge current value 2 Required Surge Curre...

Page 11: ...etails on Remote Sensing function refer to 6 7 Remote Sensing Output Voltage Adjustment using Fixed and Variable Resistors External resistor R2 and variable resistor VR values as well as circuit conne...

Page 12: ...h OTP function This function will activate and shutdown the output when ambient temperature or internal temperature abnormally rises OTP activates at following base plate temperature PFE300SA 12 28 48...

Page 13: ...description below in accordance with JEITA RC 9131B In the basic connection shown in Fig 5 1 additional connection shown in Fig 6 4 is done for measurement Capacitor Ceramic Capacitor 2 2 F and Electr...

Page 14: ...g 6 5 Series Operation Fig 6 6 Output Series Applications High Output Voltage Applications 6 11 Isolation Resistance Isolation resistance between Output Base plate is more than 100M at 500VDC For safe...

Page 15: ...2 5kVAC 1 minute 20mA 3kVAC 1 minute 20mA Fig 6 8 Fig 6 9 Input to Base plate Withstand Voltage Test Method Input to Output Withstand Voltage Test Method 1 5kVDC 1 minute Fig 6 10 Output to Base plate...

Page 16: ...emperature are maintained at or below the following temperature PFE300SA 12 28 48 100 PFE500SA 12 85 PFE500SA 28 48 100 Temperature at worst case operating condition at the measuring point shown in Fi...

Page 17: ...learance between the primary and the secondary In order to acquire safety standards for this power module creepage distance and clearance between the primary and the secondary is designed to be 7 5 mm...

Page 18: ...there no abnormality with the output load Is the actual baseplate temperature within the specified operating temperature of this module 2 Output voltage is high Are the remote sensing terminals S S c...

Page 19: ...his warranty period repair is free of charge Following cases are not covered by warranty 1 Improper usage like dropping products applying shock and defects from operation exceeding specification of th...

Reviews: