TECNOMAGNETE MaxX 1000, Use And Maintenance Manual

Page 1: ...gh ht t D Du ut ty y L Li if ft ti in ng g D Di iv vi is si io on n h ha an nd d c co on nt tr ro ol ll le ed d l li if ft te er rs s M Ma ax xX X TRANSLATION OF THE ORIGINAL INSTRUCTIONS according to LEGISLATION 2006 42 EC concerning machinery Lainate MI Italy Edition May 2019 code 09MAXX001 version EN revisione 01 ...

Page 2: ...RT 8 2 4 INACTIVITY 8 3 DESCRITPION OF THE SYSTEM 8 3 1 ADVANTAGES 8 3 2 BASIC PRINCIPLES OF MAGNETIC CLAMPING WITH MAXX 9 3 2 1 AIR GAP AND ROUGHNESS 10 3 2 2 CONTACT SURFACE 10 3 2 3 TYPE OF MATERIAL 10 3 2 4 MATERIAL THICKNESS 10 3 3 MAGNETIC FORCE 11 4 MODELS AVAILABLE 11 4 1 MAXX ERRORE IL SEGNALIBRO NON È DEFINITO 5 TECHNICAL CHARACTERISTICS 12 5 1 MAXX TECHNICAL CHARACTERISTICS 12 5 2 MAXX ...

Page 3: ...10 3 DAILY CHECK 20 10 4 FREQUENT CHECK 20 10 5 PERIODICAL CHECK 20 10 6 MAINTENACE WARNINGS 20 10 7 DAILY MAINTENACE 20 10 8 FREQUENT MAINTENANCE 20 10 9 PERIODICAL MAINTENANCE 20 10 10 SUMMARY TABLE MAINTENANCE CHECKS 21 11 PROBLEMS AND RELATED SOLUTION 22 11 1 PROBLEMS 22 12 1 DECOMMISSIONING 22 12 2 DISPOSAL 22 13 SPARE PARTS 22 13 1 SPARE PARTS 22 14 WARRANTY AND SERVICE 23 14 1 WARRANTY COND...

Page 4: ... on and off The main fields of operation include MACHINE TOOLS CLAMPING SECTOR Grinding series Milling series Turning series Rail machining series MOULDING SECTOR Systems for clamping press molds LIGHT LIFTING SECTOR Manually controlled lifters Battery powered lifters HEAVY LIFTING SECTOR Magnetic lifters Fixed beam magnetic module beam Telescopic beam magnetic module beam 1 2 Importance of the ma...

Page 5: ...om all designated persons before they are allowed to work to work with MaxX the personnel have received the instruction 2 1 the personnel have received the instruction manual and have read and understood it 2 2 the personnel shall work in the manner described 1 7 Trained personnel The qualifications are given below of the personnel allowed to use the MaxX OPERATOR a person or persons who following...

Page 6: ...ary and extraordinary maintenance must be performed with stationary system and with structure not hooked to the crane etc To avoid the danger of accidental connections during maintenance operations attach a warning sign on the control panel with the words MAINTENANCE IS UNDERWAY All operations of transport installation use ordinary and extraordinary maintenance on the MaxX must only be carried out...

Page 7: ...hat no damage occurred during transport and that the consignment complies with the order specifications Otherwise report any irregularities to TECNOMAGNETE S p A and the Carrier responsible for any damage during transport Notification of damage or defects must be given within ten days from receipt of the supply After that period TECNOMAGNETE S p A will consider the provision free of defects 2 2 Ha...

Page 8: ...and bags of hygroscopic salts inside the packages All moving parts must be properly anchored and removed from their housing where possible 2 4 Inactivity In the event of long term storage or inactivity the MaxX must be thoroughly cleaned of any residues and its uncovered metallic parts must be protected with oil or grease in order to avoid oxidation It is recommended to cover the MaxX with a tarpa...

Page 9: ... Ferromagnetic crown Load to anchor The operating cycles of the MaxX are therefore Fig 3 2A in MAG phase the invertible nucleus is in parallel to the static one This generates a magnetic field which through the poles is completed through the piece to be anchored Fig 3 2B in the DEMAG phase the two cores and are placed in series rotation of 180 of the invertible core constituting a magnetic field w...

Page 10: ...ctivated DEMAG The magnetic residue can be removed from the load by using a demagnetizer 3 2 3 Type of material Check the type of material to which the load is made to be anchored magnetically The technical characteristic required by the material is its magnetic conductivity magnetic permeability The technical characteristic required by the material is its magnetic conductivity magnetic permeabili...

Page 11: ...tween load and MaxX Fig 3 3A Fig 3 3B The following graphs curves are exhaustive of further information concerning the magnetic force and the load in function of the air gap C Load F Force T Airgap Fig 3 3C Fig 3 3D Fig 3 3E The ones presented are indicative values obtained with loads in common steel S275JR at a temperature of 20 c 4 MODELS AVAILABLE 4 1 MaxX The MaxX lifting system is a product o...

Page 12: ...SSIMO kg SPESSORE MINIMO mm LUNGHEZZA MASSIMA mm DIAMETRO MASSIMO mm MaxX TG150 150 8 1500 MaxX TG300 300 10 2000 MaxX TG150 60 8 1500 240 MaxX TG300 120 10 2000 290 Nickel treatment on all steel parts prevents oxidation rust formation improves the life of the components and allows a greater surface hardness of the poles to allow an excellent contact condition between the MaxX and the Load Each Ma...

Page 13: ...121 76 79 79 66 30 44 145 132 137 10 MaxX 250 6 189 143 79 79 63 35 43 142 130 137 10 MaxX 500 15 250 199 106 101 88 52 60 189 165 170 14 MaxX 1000 36 342 284 133 131 88 52 60 219 225 240 14 MaxX 1500 66 383 316 166 171 122 64 87 293 330 377 19 MaxX 2000 80 457 390 166 171 122 64 87 293 330 377 19 MaxX 300E 6 189 143 79 79 63 35 43 142 130 137 10 MaxX 600E 15 250 199 106 101 88 52 60 189 165 170 1...

Page 14: ...ring to design TECNOMAGNETE Ⓑ Structure body Ⓒ Side covers Ⓓ Label Ⓔ Lever and handle Ⓕ Pin lever for lever lock Ⓖ Grain for lever fixing Ⓗ Fixing screws Ⓘ 7 INSTALLATION 7 1 Generic installation The models MaxX125 MaxX250 MaxX300E MaxX500 MaxX600E MaxXTG150 and MaxXTG300 are pre assembled manual lifters which do not require any further installation by the user for which they mean ready to use pro...

Page 15: ...f Insert the grub screw into the housing and tighten it with the tool until the end of stroke to ensure the locking of the Lever Fig 7 1F g Handle MaxX with the same procedure described in phase a Fig 7 1G h Place MaxX on the load to be handled and follow the procedure described in chapter 9 as regards the normal use of the equipment Fig 7 1H MaxX is designed to be lifted and handled with suitable...

Page 16: ...UNSTABLE positioning Fig 8 1A Fig 8 1B Also avoid placing the MaxX cut with the anchored load Fig 8 1C 8 2 Personal protective equipment The Personal Protective Equipment PPE required for the use of the MaxX are the same as those required for the use of the system on which it is installed hooked see also paragraph 1 8 8 3Exposure to magnetic field For possible risks related to exposure to magnetic...

Page 17: ...ction level LA quantified as 0 5 mT milli Tesla is specified to limit interference with the function of active implantable medical devices The Electromagnetic Fields Directive also provides for an LA of 3 mT to limit the propulsive risk in the peripheral field from high intensity sources 100 Mt The following table shows the LA values of the stationary fields of the various MaxX models in active st...

Page 18: ...tention to the weight of the see paragraph 5 2 in the table Fig 5 2B plus the addition of the weight of the load after which lift by means of a suitable lifting device and move by hooking MaxX from the eyebolt the conditions suggested in paragraphs 2 2 a 5 1 Fig 9 1C1 CAUTION DO NOT ACIDENTALLY MOVE THE STOP WITH THE SUSPENSION LOAD especially for loads with a high air gap e g rounds tubes because...

Page 19: ...m normal conditions by means of visual checks Generally the visual inspection is conducted without disassembling the equipment unless there are particular needs that may arise NON DESTRUCTIVE CHECK examinations such as penetrating liquids ultrasounds magnetic particles X be necessary after the visual examination FUNCTIONAL TEST controls levers indicator screws etc Functional tests are those that a...

Page 20: ...ake illegible numbers acronyms or information inscriptions located on MaxX 10 7 Daily Maintenace Maintenance to be performed at the end of the daily work activity Depending on the method it can be carried out by the operator or by the handler For the Operational Test of the MaxX lever it must be placed on an iron plate resting on the ground or on a support suitable for supporting the weights of bo...

Page 21: ... adequate technical assistance if necessary Body and lever Weekly Visual inspection Checking the state of wear and the absence of oxidation Body and lever Weekly Visual inspection Verification of the absence of oxidation if necessary lubricate with suitable product and dose Annual Visual inspection If the method proves to be inefficient ask TECNOMAGNETE for adequate technical assistance Eyebolt Lo...

Page 22: ... of MaxX safety precautions must be taken to avoid risks associated with the dismantling of industrial machinery paying particular attention disassembly from the installation area transport and handling dismantling separation of different materials To carry out demolition and disposal it is necessary to observe some basic rules to safeguard the health and the environment in wich we live paying par...

Page 23: ...d to property or persons or for repairs carried out by the buyer or by third parties Repairs carried out under warranty do not change the warranty period They are excluded from the warranty damage resulting from normal wear and tear resulting from use failures caused by incorrect use or assembly damage caused by the use of spare parts other than those recommended damage caused by fouling 14 2 WARR...

Page 24: ...ice Tel 86 21 6888 2110 info tecnomagnete com cn Information on authorized Technical Assistance Service can be found by connecting to the site www tecnomagnete com and accessing the menu CONTACTS Sales networks and locations 16 ANNEXES Attachments are generally understood to mean certificates technical drawings spare parts lists etc If added to this User and Maintenance Manual for completeness of ...

Page 25: ...25 codice 09MAXX001 versione EN revisione 01 Use and Maintenance Manual MaxX ...

Page 26: ...26 codice 09MAXX001 versione EN revisione 01 Use and Maintenance Manual MaxX ...