TECO 300 SPECIAL, Instruction Manual

Page 1: ...Instruction Manual VEHICLE LIFT TECO 300 SPECIAL TECO 350 SPECIAL 4 124298 Version 0 0 Settembre 2018 IT UK FR DE ES www teco www tecoautomotive com www youtube com user TECOsrl Telephone 39 0522 631562 E mail teco teco it ...

Page 2: ... et d adaptation complete ou partielle partout type de moyen y compris microfilms et copies photostatique sont réservés Les informations foumies dans ce manuel peuvent étre modifies à tout moment et sans préavis lle Rechte der Übersetzung der Speicherung Reproduktion sowie der gesamten oder teilweisen Anpassung durch ein beliebiges Mitteln einschließlich Mikrofilm und Fotokopien sind vorbehalten D...

Page 3: ...ed proper care Indicates prohibition Indicates a possibility of danger for the operators Indicates the direction of access for motor vehicles to the lift BOLD TYPE Important information WARNING before operating the lift and carrying out any adjustment read carefully chapter 7 installation where all proper operations for a better functioning of the lift are shown 40 ...

Page 4: ...ORMATION 42 2 PRODUCT IDENTIFICATION 44 3 PACKING TRANSPORT AND STORAGE 45 4 PRODUCT DESCRIPTION 47 5 TECHNICAL SPECIFICATION 49 6 SAFETY 61 7 INSTALLATION 65 8 OPERATION AND USE 71 9 MAINTENANCE 73 10 TROUBLESHOOTING 74 41 ...

Page 5: ...ion settings extraordinary maintenance repairs overhauling and dismantling of the lift THE MANUFACTURER IS NOT RESPONSIBLE FOR POSSIBLE DAMAGE TO PEOPLE VEHICLES OR OBJECTS IF SAID OPERATIONS ARE CARRIED OUT BY UNAUTHORIZED PERSONNEL OR THE LIFT IS IMPROPERLY USED Any use of the machine made by operators who are not familiar with the instructions and procedures contained herein shall be forbidden ...

Page 6: ...chine is strictly forbidden The use of non genuine parts may cause damage to people or objects DECLARATION OF WARRANTY AND LIMITATION OF LIABILITY The manufacturer has paid proper attention to the preparation of this manual However nothing contained herein modifies or alters in any way the terms and conditions of manufacturer agreement by which this lift was acquired nor increase in any way manufa...

Page 7: ...udicing what has been described herein 2 1 WARRANTY CERTIFICATE The warranty is valid for a period of 12 months starting from the date of the purchase invoice The warranty will come immediately to an end when unauthorized modifications to the machine or parts of it are carried out The presence of defects in workmanship must be verified by the Manufacturer s personnel in charge 2 2 TECHNICAL SERVIC...

Page 8: ...with a platform and hydraulic cylinders No 1 control box equipped with hydraulic unit No 1 box containing hydraulic lines connection cables four rubber brackets 40 mm high stickers and technical documentation No 2 holes covers If requested optional accessories are available to satisfy each customer s requirements Ref accessories manual and price lists The lift is packed in a single box on a wooden...

Page 9: ...4 DELIVERY AND CHECK OF PACKAGES When the lift is delivered check for possible damages due to transport and storage verify that what is specified in the manufacturer s confirmation of order is included In case of damage in transit the customer must immediately inform the carrier of the problem Packages must be opened paying attention not to cause damage to people keep a safe distance when opening ...

Page 10: ...of two platforms the platform 1 1 and the platform 2 2 anchored to the ground by means of two base frames 3 The lift is equipped with drive up and drive down 7 ramps placed at both ends for easy access of the vehicle which is lifted by placing the vehicle frame on four rubber pads Platforms are linked to the base frame by means of a scissors lifting system 5 and 6 Platforms 1450 mm long can reach ...

Page 11: ...desk is composed of 1 a frame 2 side panels 3 top panel 4 control panel 5 UP button 6 DOWN button 7 plug 8 Safety and identification labels 9 Pilot lamp 10 Main switch 11 hydraulic group 12 oil tank 13 electric motor 4 2 CONTROL DESK 48 ...

Page 12: ...forms and the load lifted The hydraulic system is protected by a max pressure control valve thus preventing pressure from exceeding the maximum fixed safety limit Lifting and lowering motion of the lift is controlled by the push buttons on the control desk panel Whenever the lift has to be lowered to the ground and the DOWN button is pressed the descent is accompanied by an acoustic signal In this...

Page 13: ...Quadra Insulation class IP 54 Amperage 14 7 A a 230 V 8 5 A a 400 V Motor connection must be carried out referring to the attached wiring diagrams Ref FIG 7 The motor direction of rotation is shown in the label placed on the motor If not specifically required the lift is supplied with three phases motor 400 V 5 3 PUMP Type gear AP100 5 Flow rate 5 cm3 g 3Hp 3 5 cm3 g 1 Hp Continuous working pressu...

Page 14: ...Figura 4 LAYOUT PSS MONOFORBICE WITH ESTENSION 51 ...

Page 15: ...Figura 4a LAYOUT PSS MONOFORBICE WITH FLAP 52 ...

Page 16: ...Figura 4b LAYOUT PSS MONOFORBICE ESTENSION WITH FRAME 53 ...

Page 17: ...Figura 4c LAYOUT PSS MONOFORBICE FLAP WITH FRAME 54 ...

Page 18: ...e in conformity with ISO 6743 4 rules HM class Fina HYDRAN TS 32 or equivalent oil with features similar to those shown in the table is recommended TEST STANDARDS FEATURES VALUE ASTM D 1298 Density 20 C 0 8 kg l ASTM D 445 Viscosity 40 C 32 cSt ASTM D 445 Viscosity 100 C 5 43 cSt ASTM D 2270 Viscosity index 104 N ASTM D 97 Pour point 30 C ASTM D 92 Flash point 215 C ASTM D 644 Neutralization numbe...

Page 19: ... For temperatures different from those standard contact your dealer for suitable oil BRAND TYPE AGIP OSO 32 API CIS 32 BP HLP 32 CASTROL HYSPIN HWS 32 ELF ELFONA DS 32 ESSO NUTO H 32 FIAT HTF 32 FINA HYDRAN TS 32 IP HYDRUS 32 Q8 HAYDYN 32 ROL OIL LI 32 SHELL TELLUS OIL 32 TOTAL AZOLLA ZS 32 CHANGE HYDRAULIC OIL AT 2 YEAR INTERVALS 56 ...

Page 20: ... HYDRAULIC PLAN P1 VSP Parachute valve P2 EM Motor NCE OB PG13 Pump YV1 FP Filter YV2 SP18V Tank VRF VMLI_Z Primary piston Secondary piston Lowering solenoid valve Lock solenoid valve Down valve Safety valve 57 ...

Page 21: ...Figure 7 ELECTRICAL DIAGRAM 58 ...

Page 22: ...2 CONTATTI NO PER OGNI TASTO DIAMETRO 22 SB3 SB2 HL1 1 CON SPIA LUMINOSA PULSANTE GIALLO CON 2 CONTATTI NO DIAMETRO 22 SB1 0 CAVO x ELETTROVALVOLA 2x0 5mmq L 1 5m NERO YV1 YV2 2 CONN PER E V RADDRIZZATI GUARN VITI TIPO YV1 YV2 2 ETICHETTA X NUMERAZ ELETTROVALVOLE 2 PIASTRA BASE METALL ZINC X IMP ELETTRICO 1 MARCATURA PE 1 CAVO NERO PER CABLAGGI 1 5mmq QB CAVO ROSSO PER CABLAGGI 1mmq QB CAVO ROSSO ...

Page 23: ...iable for possible damages to people vehicles or objects resulting from an improper or unauthorized use of the lift For operator and people safety the safety area shown in Figure 8 must be vacated during lifting and lowering The lift must be operated only from the operator s control site as shown Operator s presence under the vehicle during working is only admitted when the vehicle is lifted and p...

Page 24: ... during lifting or standing 6 2 RISKS DURING VEHICLE LIFTING To avoid overloading and possible breaking the following safety devices have been used a maximum pressure valve placed inside the hydraulic unit to prevent excessive weight a special design of the hydraulic system in case of pipeline failure to prevent sudden lift lowering 6 3 RISKS FOR PEOPLE All risks the personnel could run due to an ...

Page 25: ...lean Remove all oil spills 6 8 ELECTROCUTION RISKS Avoid use of water steam solvent varnish jets in the lift area where electric cables are placed and in particular next to the electric panel 6 9 RISKS RESULTING FROM IMPROPER LIGHTING Make sure all areas next to the lift are well and uniformly lit according to local regulations 6 10 RISKS OF BREAKING COMPONENT DURING OPERATION Materials and proced...

Page 26: ...sons next to the lift and on the platforms is strictly forbidden during lifting as well as when the vehicle has been already lifted Fig 14 Any use of the lift other than that herein specified can cause serious accidents to people in close proximity of the machine 63 ...

Page 27: ...ARY OPERATIONS 7 1 CHECKING FOR ROOM SUITABILITY The lift has been designed to be used in covered and sheltered places The place of installation must not be next to washing areas painting workbenches solvent or varnish deposits The installation near to rooms where a dangerous situation of explosion can occur is strictly forbidden The relevant standards of the local Health and Safety at Work regula...

Page 28: ...d capacity of 500 kg at least To prevent the platform from dropping during transport it should be lifted according to its centre of gravity Always raise platforms by holding them on the underside of the base frames Position the base frames on the foundation according to the drive on direction of the lift Lift platforms with auxiliary equipment by using strong ropes bands and chains and insert the ...

Page 29: ...Figure 16 HIDRAULIC HOSE CONECTION 66 A B F C ...

Page 30: ... the lift by the main switch Verify that the motor direction of rotation is that shown on the label if not interchange the phases Push the UP button 2 Rif Figure 17a until the lift reaches the maximum height Effect discharge of the cylinder pushing the UP button 2 Rif Figure 17a and at the same Note Wait few minutes until the air mixed with air in the tank comes out Press DOWN button 3 Rif Figure ...

Page 31: ...ing and lifting and check the lift for reaching its maximum height the max height limit switch for proper operation the horn signaling light for proper operation during the final travel WARNING please follow carefully the instructions in the coming paragraph for avoiding damages on the lift 7 9 2 CHECK WITH LOAD Repeat checks provided for by 7 9 1 section with the vehicle loaded In this case some ...

Page 32: ...rsonnel must be allowed to carry out this operation An improper adjustment of limit switches could cause damages to the lift objects and people This lift is provided with electric limit switch but as well a mechanical stop by hydraulic cylinders 69 ...

Page 33: ...sed the release hydraulic circuit solenoid valve the lift will lower with warning signal PLUG HOLE 5 PILOT LAMP 4 it shows the electric circuit is powered Figura 17a CONTROLS Be sure the safety area is free from people and objects during the final travel Lift operation can be summarized into four steps 8 2 VEHICLE POSITIONING Place the vehicle at the centre of the platform and adjust the telescopi...

Page 34: ...to its initial position as follows disconnect electrical power and make sure the main switch is in 0 position the hydraulic unit inside the control unit unscrew the nut 1 and loosen the thumbscrew inside for manual opening of the solenoid 2 remove the solenoid unscrew the knurled nut and remove the solenoid screw and unscrew the knurled nut as shown 3 being careful this maneuver keeping tabs on th...

Page 35: ... on or operating the lift 9 1 ORDINARY MAINTENANCE The lift has to be properly cleaned at least once a month Use self cleaning clothes The use of water or inflammable liquid is strictly forbidden Be sure the rod of the hydraulic cylinders is always clean and not damaged since this may result in leakage from seals and as a consequence in possible malfunctions 9 2 PERIODIC MAINTENANCE Every 3 months...

Page 36: ...aulty Check UP button and connection for proper operation Replace if needed The lowering valve does not close Check and clean if dirty or replace if faulty The suction pump filter is dirty Check and clean if needed The pump is faulty Check the pump and replace if needed The lifting capacity is not sufficient Oil leakages in hydraulic circuit Check the circuit for any leakage Exceeding oil into hyd...

Page 37: ...lic cylinders are faulty Check and replace if needed Presence of air in the hydraulic system Bleed the hydraulic system The lift does not lower smoothly Leakages or presences of air into hydraulic circuit Bleed the hydraulic system Lifting is not synchronized The safety height limit switch does not work Check the limit switch and replace if needed The lift does not stop at safety height The maximu...

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Page 39: ... compliant with the standards and Directives mentioned above valid only for EC marked machines Déclarons que le materiel objet de cette déclaration dont nous avons élaboré le livret technique restant en notre pos sossion est conforme aux normes et Directives susmentionnèes valable uniquement pour le machines avec marquage CE Erklärt hiermit dass das product Worauf sich die vorliegende Erklärung be...