Tennant 611363 5100 Operator'S Manual Download | Manualshive

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Automatic Battery Scrubber

5100

611555

Rev. 00 (02Ć01)

Operator Manual

EN

EN

Model No.s:

611363

611634

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Summary of Contents for 611363 5100

Page 1: ...Automatic Battery Scrubber 5100 611555 Rev 00 02Ć01 Operator Manual EN EN Model No s 611363 611634 ...

Page 2: ...CHINE 10 CIRCUIT BREAKERS 10 MACHINE ADJUSTMENTS 11 ADJUSTING SOLUTION FLOW 11 ADJUSTING PAD PRESSURE 11 ADJUSTING SQUEEGEE LIFT CABLE 11 DRAINING TANKS 11 DRAINING RECOVERY TANK 12 DRAINING SOLUTION TANK 12 BATTERY CHARGING 12 MACHINE MAINTENANCE 13 DAILY MAINTENANCE EVERY 4 HOURS OF OPERATION 13 WEEKLY MAINTENANCE EVERY 20 HOURS OF OPERATION 13 MONTHLY MAINTENANCE EVERY 80 HOURS OF OPERATION 14 ...

Page 3: ... Make sure all safety devices are in place and operate properly 3 When using machine Go slow on inclines and slippery surfaces Use care when reversing machine Always follow safety and traffic rules Report machine damage or faulty operation immediately Follow mixing and handling instructions on chemical containers 4 Before leaving or servicing machine Stop on level surface Turn off machine 5 When s...

Page 4: ...17 Charger Plug 18 Recovery Tank Drain Hose 19 Solution Tank Drain Hose With Level Indicator 20 Solution Fill Port Cover 21 Scrub Head Lift Pedal 22 Scrub Head Release Lift Pedal 23 Solution Flow Adjustment Knob 24 Squeegee Vacuum Hose 25 Squeegee Assembly 26 Squeegee Thumb Knobs 27 Wall Rollers 28 Brush Trigger 29 Recovery Tank Lid 30 Recovery Tank 31 Battery Compartment Hood 32 Scrub Head 33 Scr...

Page 5: ...hine wear protective gloves when handling batteries or battery cables Avoid contact with battery acid Battery Specifications Two 12 volt deep cycle batteries Consult with an Authorized Distributor for specific batteries Maximum battery dimensions are 17 8cm 7 in W x 33cm 13 in L x 25 4cm 10 in H 1 Park machine on a level surface and turn off all switches and remove key 2 Remove battery hood to acc...

Page 6: ...ure 5 FIG 5 8 After batteries are properly installed turn on key and vacuum switch and check battery meter charge level Charge if necessary See BATTERY CHARGING Figure 6 FIG 6 MACHINE SETUP ATTACHING SQUEEGEE ASSEMBLY 1 Raise squeegee mount bracket by moving squeegee lift knob to the left Figure 7 FIG 7 2 Loosen two thumb knobs on squeegee assembly and slide squeegee into slots on squeegee mount b...

Page 7: ...on key switch Figure 12 FIG 12 5 Place pad driver or brush on floor in front of machine While tilting the machine backwards center the scrub head down over the pad driver Figure 13 FIG 13 6 Release the brush lift pedal from transport position while holding scrub head off pad driver Figure 14 FIG 14 7 Gradually lower scrub head down on pad driver or brush you will feel motor hub fall into position ...

Page 8: ... tank fill port cover 4 Fill solution tank with 28L 7 5 gal of clean water using a hose as shown 60 C 140 F maximum temperature To fill with bucket use a bucket with a spout Figure 18 FIG 18 NOTE If filling with a bucket be certain that bucket is clean This will prevent possible solution line clogs 5 Add cleaning chemical See proper dilution ratio instructions on chemical container 6 Replace solut...

Page 9: ...OPERATION CHECKS S Sweep and dust mop floor to remove particles and other debris S Check battery meter charge level to ensure batteries are fully charged See BATTERY CHARGING S Check condition of pad or brush S Check condition of squeegee blades SCRUBBING WITH MACHINE 1 Release brush lift pedal from transport position by stepping down on scrub head release pedal Figure 21 FIG 21 2 Lower squeegee a...

Page 10: ...FIG 26 3 When finished scrubbing be certain to drain and rinse solution tank and to clean ESt filter See DRAINING TANKS WHILE OPERATING MACHINE WARNING Flammable materials or reactive metals can cause explosion or fire Do not pick up 1 Observe amount of solution flow on floor If solution flow adjustment is needed see MACHINE ADJUSTMENTS 2 Periodically check for foam buildup in recovery tank look t...

Page 11: ...ait a few minutes and reset See TROUBLE SHOOTING Brush motor circuit breakers will trip due to excessive overload on pad Reduce pad pressure or replace pad if breaker should trip Circuit breakers are located on control console Figure 27 FIG 27 MACHINE ADJUSTMENTS FOR SAFETY Before leaving or servicing machine stop on level surface and turn off machine ADJUSTING SOLUTION FLOW To increase or decreas...

Page 12: ...Vacuum motor damage due to foam or water is not covered by warranty 1 Push machine to floor drain and turn off all switches Remove left side drain hose from holder position hose over drain and twist loose and remove drain hose plug Figure 31 FIG 31 NOTE If using a bucket to drain machine do not use same bucket for filling or be certain to rinse it out before refilling machine 2 Open clear recovery...

Page 13: ...g machine stop on level surface and turn off machine 3 Remove battery compartment hood 4 Check electrolyte level A in each battery cell Do not charge batteries unless electrolyte is slightly covering battery plates B If needed add just enough distilled water to slightly cover plates DO NOT overfill Batteries can overflow during charging due to expansion Replace cell caps before charging Figure 33 ...

Page 14: ... to prevent squeegee damage 6 Clean machine housing with a nonabrasive non solvent cleaner 7 Recharge batteries if needed WEEKLY MAINTENANCE Every 20 Hours of Operation 1 Flush out tanks and solution lines Pour 750 ml 24 oz of an acetic acid solution with 11 3 ltr 3 gal of hot water into solution tank Over a floor drain activate solution flow briefly to fill solution line Shut off power and let ma...

Page 15: ...ck for loose or worn cables Replace if worn TRANSPORTING MACHINE When transporting machine by use of trailer or truck be certain to follow tie down procedures below 1 Remove squeegee from machine and raise scrub head Leave pad or brush installed 2 Load machine using a recommended loading ramp 3 Position front of machine up against front of trailer of truck Once machine is positioned lower brush he...

Page 16: ...cuit breaker has tripped Remove obstruction and reset circuit breaker button Faulty vacuum motor or wiring Contact Service Center Worn carbon brushes Contact Service Center Little or no solution flow Solution switch is not activated Turn on solution switch Solution line or solution tank filter is clogged Remove hose and blow compressed air through it Flush solution tank after each use Solution val...

Page 17: ...hten drain plug Recovery tank lid not in place Properly position lid Loose vacuum motor Contact Service Center Battery charge level is low Charge batteries Do not run machine when battery meter is in the red zone SPECIFICATIONS MODEL Tennant 5100 LENGTH 99cm 39 in WIDTH 49 5cm 19 5 in HEIGHT 91cm 36 in WEIGHT 71kg 158lbs with batteries 131kg 290lbs RECOVERY TANK CAPACITY 28 5L 7 5 Gal SOLUTION TAN...

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