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Wood logs boiler with a gasication eect IGNIS 20-40 KW

INSTRUCTIONS MANUAL

for usage and maintenance

Prhovacka bb 22310 Simanovci, Srbija

Tel/Fax. +381 22 381 63 259422

oce@termomont.rs www.termomont.rs

May 17, 2011

Summary of Contents for IGNIS

Page 1: ...boiler with a gasi cation e ect IGNIS 20 40 KW INSTRUCTIONS MANUAL for usage and maintenance Prhovacka bb 22310 Simanovci Srbija Tel Fax 381 22 480404 381 63 259422 o ce termomont rs www termomont rs May 17 2011 ...

Page 2: ...tallation 5 4 1 Boiler placement 5 4 2 Chimney 5 5 Connecting the boiler with a central heating system 7 5 1 Closed system 7 5 2 Closed system combined heating with solar panels 8 5 3 Closed system combined heating with solar panels 9 5 4 Open system 10 6 Boiler In Use 11 6 1 Circulation Pump Thermostat 11 6 2 Maintenance and cleaning 11 7 Safety features 11 7 1 Thermal safety in case of overheat ...

Page 3: ...m D mm E mm F col G mm H mm I mm L mm IGNIS 20 320 726 648 468 480 200 2 490 1220 900 845 IGNIS 30 340 736 858 578 590 200 2 660 1220 900 1045 IGNIS 40 350 736 1135 578 590 200 2 860 1220 900 1245 1 2 Technical properties according to EN 303 5 Nominal power IGNIS KW 20 30 40 Power range KW 15 20 20 30 30 40 Necessary draught mbar 25 25 28 Water content l 45 60 70 Flue gases temperature at nominal ...

Page 4: ...timum e ciency Water test is done at 6 bar pressure 2 How It Works IGNIS uses wood logs by its construction it could be called a boiler with wood gasi cation e ect Following image depicts the combustion principle of this boiler 1 Combustion chamber 2 Catalyst with tubulators 3 Heat exchanger of the safety valve line 4 Tubu lators heat exchangers inside the upper zone 5 Secondary ue opening 6 Flue ...

Page 5: ...ce in the upper zone of the boiler within the so called reproof catalyst This is a special cylindric part of the heating chamber On its upper side there are special heat exchangers tubulators Below the catalyst with presence of secondary air at very high temperatures solid particles are accelerated to certain level until they combust completely Short chain hydrocarbons are released Flue gases are ...

Page 6: ... is to take out the products of combustion but also to secure necessary air draught in the boiler The graph shows how to chose the necessary height for the chimney as a func tion of chimney opening Proper chimney insulation is very important and should be at least 50 mm thick Depending on the necessary draught of the boiler the cross section and the height of the chimney are determined Please advi...

Page 7: ...6 ...

Page 8: ...ating installation with or without a heat accumulator tank System parts 1 Boiler 2 Heat accumulator 3 Heat exchanger 4 Non return valve 5 Mixing valve 6 Pump of the radiator heating 7 Automatic regulation for the radiator heating 8 Expansion vessel 9 Exchanger pump 10 Valve 11 Thermo manometer 12 Expansion vessel 13 Four arm mixing valve 14 7 ...

Page 9: ...ventional solid fuel the temperature of the return line should not fall below 60 C so as to avoid leaking i e condensation in the boiler which can further lead to corrosion The temperature of the starting line should not fall below 70 C It is recommended to use a four arm mixing valve on the return line of the boiler or a regulation group such as LADDOMAT 21 It is also recommended to mount a lth c...

Page 10: ... Receiver 12 Expansion tank 13 Exchanger pump 14 Valve 15 Thermo manometer 16 Filth catcher 17 Four arm mixing valve 18 Safety valve 5 3 Closed system combined heating with solar panels Termomont in its o er of solar boilers also has a hybrid version of a heat accumulation tank and stainless steel solar boiler in one ATS combined tank When boiler heats up the technical water inside the boiler as d...

Page 11: ... 2 Valve 3 Thermo manometar 4 Boiler circle pump 5 Three way mixing valve or LADDOMAT 21 6 Heat accumulator tank 7 Three way mixing valve 8 Automatic three way mixing valve 9 Circulation pump for radiator heating 10 Open expansion vessel 11 Automatic regulation MRTR Plus First 12 Heating circle 13 Sanitary water circulation pump 14 Sanitary water accumulation tank SOLAR I 10 ...

Page 12: ... ash tray should be however cleaned every day or two operation which takes less than a minute Using pellets means also low temperature of the ue gases due to the high e ciency of combustion This means the boiler would last much longer compared to combustion with traditional solid fuels such as wood or coal 7 Safety features 7 1 Thermal safety in case of overheat closed systems Burner has two main ...

Page 13: ...nect the safety valve Connect the sensor of the valve outter thread 1 2 at depicted place on the boiler position 5 inner thread 1 2 Connect the cold water entry on valve s input is marked with C than connect the exit line valve marked with with the corresponding exit line on the boiler position 21 Connect position 21 on the boiler with the input line on the valve valve is marked with Connect the v...

Page 14: ...eclare that Kotlovi na vrsto gorivo tipa IGNIS 20 IGNIS 30 IGNIS 40 produced 2010 and 2011 as by its construction design and performances are in accordance with the following norms and directives prescripted by the European Union 97 23 EEC Pressure device directive EN 303 5 Norm for solid fuel boilers imanovci May 17 2011 Signature of the responsible person 13 ...

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