Tesup i-500, User Manual

Page 1: ...USER MANUAL Keep handy at the place of use TESTED CONTROLLED TEST NUMBER Date TESUP GLOBAL UK DE FR ES IT TR CA US WARRANTY FOR 2 Year s WARRANTY NUMBER Date Wind Turbine i 500 INVOICE NUMBER ...

Page 2: ...r 5 2 4 Warranty and liability 6 2 5 Product feedback 6 3 Technical description 6 3 1 Intended use 6 3 2 Reasonably foreseeable misuse 6 3 Main components 7 3 4 Main components of the wind turbine 8 4 Technical data 9 5 Operating and storage conditions 5 1 Permissible operating and storage conditions 5 1 1 Storage 5 1 2 Operation 6 Safety information 6 1 Modifications or changes by the user 6 2 Re...

Page 3: ...porary shut down 9 3 Prolonged shut down 10 Maintenance 10 1 Safety precautions during maintenance work 10 2 Inspection and maintenance schedule 10 3 Maintenance and cleaning by the user 11 Troubleshooting and diagnostics 11 1 Errors with LED 11 2 Errors without LED 12 Removal from service and disposal 12 1 Final decommissioning of the wind turbine system 12 2 Disposal of the wind turbine system a...

Page 4: ...s so that it can be referred to by all persons working on or with the wind turbine system 2 2 Conventions used in this translation of the original instructions Safety information is always identified by a signal word and in some cases also by a hazard specific symbol DANGER Immediate danger Non observance of the safety instructions will result in serious or fatal injury WARNING Potentially dangero...

Page 5: ... Warning signs General warning Danger High voltage May start without warning Environmental hazard Table 1 Warning signs Mandatory signs Read manual before operating Isolate before opening Table 2 Mandatory signs 2 2 2 Information Note Indicates general information and recommendations 2 3 Name of the manufacturer TESUP UK DE FR ES IT TR CA US TESUP 4 ...

Page 6: ...e All forms of use which deviate from or exceed the limits of use described above are considered to be contrary to the intended purpose The manufacturer is not liable for any damage resulting from such use No liability will be accepted by the manufacturer if the equipment has been altered as well as in the event of improper assembly installation start up operation maintenance or repair Only origin...

Page 7: ...ind energy into electrical energy 2 Switch switch AC Emergency Stop Button optional RSWLRQDO 7 Se L Generates electrical voltage 12 24 48 VDC The iSTA Breeze charge controller has 40 A fuse protection Charge controller 3 4 Battery RSWLRQDO Stores electrical energy FLG HO Converts 12 24 VDC into 110 220 VAC optional Recommendation 6HYHUDO EDWWHULHV FDQ EH FRQQHFWHG LQ VHULHV RU VHULHV HSHQGLQJ RQ Z...

Page 8: ... turbine and their functions 1 1RVH RYHU 1 2 Rotor blade 3 3 Hub for holding the blades 1 4 Generator for producing electricity 1 5 RG WUDJH OHPHQW 1 6 Tail vane for turning the blades into the wind 1 1oWH RU SURSHU RSHUDWLRQ RI WKH TESUP SOHDVH XVH RQO WKH VXSSOLHG RULJLQDO SDUWV DLOXUH WR REVHUYH WKLV ZLOO LQYDOLGDWH WKH FRQIRUPLW DQG SHUIRUPDQFH RI WKH TESUP TESUP UK DE FR ES IT TR CA US TESUP ...

Page 9: ...wise looking from front end Noise emissions dB A Table 7 Technical data Designation i 0 L 500 LU 6SHHG 12V 24V A A 12V 24V 24V 48V A A 35A 1 A 5A A free Weight kg Max power 2SHQ FLUFXLW YROWDJH 9 0 330 Open circuit voltage VAC 0 330 V V Direction of rotation URQW ULJKW Housing material 3ODVWLF Plastic OXPLQLXP OXPLQLXP Plastic Hub flange 3ODVWLF OXPLQLXP Diameter approx m 1 1 25 HQJWK SHU UHSHOOHU...

Page 10: ...e instructions All work on the wind turbine system must be carried out by authorised persons Such persons must be familiar with the safety devices and regulations prior to carrying out the work Authorised persons are defined as follows Operating mode Necessary qualifications Erection Suitably trained persons Normal operation Trained personnel Cleaning Trained personnel Maintenance Suitably trained...

Page 11: ...bine must be erected with a sufficient height refer to Fig 3 Obstacles are defined as houses hedges trees hills etc When choosing the place of use make sure adequate room is available to tilt the tower and blades if necessary H 20 H 2 H 2 H Preparing to use the system 1 Shipping 1 1 As delivered condition The wind turbine system is shipped disassembled 1 2 Scope of supply Refer to the contract doc...

Page 12: ... bearing capacity The size and structure of the foundation depend on the soil characteristics Recommendation Ask a qualified structural engineer for advice regarding the optimal design of the foundation Fig 5 Suitable guying system 2 2 Tower foundation TESUP UK DE FR ES IT TR CA US TESUP 11 ...

Page 13: ...k of injury in case of assembly at windy sites X Choose an assembly site which is sheltered from the wind X The assembly process requires calm weather conditions Fig 6 Assembling the wind turbine X 5HSHOOHUEODWW PLW IODFKHU 6HLWH DQ XE KDOWHQ X ROG UHSHOOHU EODGH ZLWK IODW VLGH RQ KXE X LWK D 0 VFUHZ QXW DQG IDVWHQ RQH X 6FUHZ RQ IXUWKHU 0 VFUHZV DQG KDQG WLJKWHQ 3 Unpacking the components 4 Assem...

Page 14: ... 4 6 10 16 25 Distance between generator and charge controller m 11 11 18 18 29 20 44 44 70 68 113 Cable cross section mm 2 5 4 6 10 16 25 X 0RYH URWRU WR SRVLWLRQ VHH LJ X DUHIXOO UHOHDVH URWRU EODGH X 2EVHUYH LQ ZKLFK GLUHFWLRQ WKH URWRU WXUQV WKH KHDYLHU URWRU EODGH SXVKHV GRZQZDUGV X 5HSHDW WKH SURFHVV IRU DOO WKUHH SRVLWLRQV WR GHWHUPLQH ZKLFK URWRU EODGH LV LQ LPEDODQFH X KHFN UHSHOOHU IRU E...

Page 15: ...tical tower with guy wires refer to Fig 5 X Remove the short circuit Fig 8 Connecting the three wire cable to the generato X 3XOO KHDW VKULQN WXELQJ RYHU WKH VROGHU MRLQW DQG VKULQN X 3XOO D VXLWDEOH VKULQN WXEH RYHU HDFK ZLUH RI WKH FDEOH X 7ZLVW DQG VROGHU HDFK ZLUH RI WKH FDEOH WR WKH ZLUH IURP WKH JHQHUDWRU X UDS HDFK ZLUH ZLWK WH WLOH LQVXODWLQJ WDSH Danger due to unsuitable tower constructio...

Page 16: ...The wind turbine is short circuited via the TESUP charge controller 9 The wind turbine is braked X Press the Charge controller OFF button on TESUP Charge Controller 9 Operation is interrupted X Press the Charge controller brake OFF button on the TESUP charge controller 9 The wind turbine is short circuited via the TESUP charge controller 9 The wind turbine is braked X Carefully tilt the wind turbi...

Page 17: ...s the tower still aligned vertically X Inspect for damage Wind turbine X Check the bolts Electrical wiring X Inspect the cables for damage Table 11Inspection and maintenance schedule WARNING Danger due to damaged parts X Shut down the wind turbine system immediately if the rotor blades or the electrical wiring are damaged Refer to the supplementary documents for information on maintaining supplier...

Page 18: ... vertically X Align the tower vertically Tower bends in the wind X Design a more robust tower Tower foundation has too much clearance X Reduce the clearance to a minimum Wind turbine system produces too little power Wind turbine or charge controller defective X Contact the manufacturer or a specialist dealer Battery defective X Replace the battery Battery too small X Use a larger battery at least ...

Page 19: ...this voltage should be roughly identical in identical wind conditions 5 What is the battery voltage How old is the battery or batteries 6 Which loads are connected to the battery 7 Are solar panels also connected to the charge controller If so a What is the no load voltage3 VDC b What is the power Wp 3 Measured with no loads connected TESUP UK DE FR ES IT TR CA US TESUP 18 ...

Page 20: ...re braked X Carefully tilt the tower X On the ground Detach the rotor blades from the generator X Detach the generator from the tower and disconnect the electrical wiring Where necessary dispose of the individual components in consultation with the responsible local authorities Wind turbine system Wiring electrical components Dispose of as electronic scrap Mechanical components Segregate prior to ...

Page 21: ...Fig 9 Declaration of conformity 1 Declaration of conformity TESUP UK DE FR ES IT TR CA US TESUP 20 ...

Page 22: ...nd classes 1 Index Adapter stud 8 Battery 7 Cable cross section 1ϲ ϮϬ Charge controller 7 1Ϭ 1ϭ 1ϲ 1ϴ ϮϬ Ϯϭ Foundation 1ϰ ϮϬ Load ϭϬ 1ϰ Ϯϭ Place of use 1Ϯ 1ϯ Rotor blade 8 ϵ ϭϱ ϭϲ ϭϵ ϮϬ ϮϮ 1ϳ Tail vane 8 Transformer ϭϲ 1ϯ TESUP UK DE FR ES IT TR CA US TESUP 21 ...

Page 23: ...1 NotHV TESUP UK DE FR ES IT TR CA US TESUP 22 ...

Page 24: ... 3HUIRUPDQFH KDUWV TESUP UK DE FR ES IT TR CA US TESUP 23 ...

Page 25: ... TESUP UK DE FR ES IT TR CA US TESUP TESUP 24 ...