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MO-547 
ECN 5539-MA  200902 

 

Made IN USA

 

 

 

 
 
 

 

OIL FIRED FURNACE 

INSTALLATION AND OPERATION MANUAL 

WITH USERS INFORMATION SECTION

 

  MODELS: 

OL6FA072D48(B/R/C) 

 

OL6RA072D48(B/R/C) 

OL6FA072DV5(B/R/C) 

 

OL6RA072DV5(B/R/C) 

OL8FA119T60(B/R/C) 

 

OL8RA119T60(B/R/C) 

 

 

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 WARNING: 

IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR 

EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. 

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS 
OR ANY OTHER APPLIANCE. 

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 WARNING:

 IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE, OR MAINTENANCE CAN 

CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL 
INFORMATION CONSULT A QUALIFIED INSTALLER, OR SERVICE AGENCY. 

 

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 AVERTISSEMENT:

 SI L'INFORMATION DANS CES INSTRUCTIONS N'EST PAS SUIVI À LA LETTRE, UN 

INCENDIE OU UNE EXPLOSION ENTRAÎNANT DES DOMMAGES MATÉRIELS, DES BLESSURES CORPORELLES 
OU DES PERTES DE VIE. 

NE PAS ENTREPOSER NI UTILISER D'ESSENCE OU AUTRES VAPEURS ET LIQUIDES INFLAMMABLES À 
PROXIMITÉ DE CET APPAREIL OU DE TOUT AUTRE APPAREIL. 

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 AVERTISSEMENT:

 UNE MAUVAISE INSTALLATION, D'AJUSTEMENT, DE LA MODIFICATION, 

D'ENTRETIEN OU DE MAINTENANCE PEUVENT CAUSER DES BLESSURES OU DOMMAGES MATÉRIELS, 
REPORTEZ-VOUS À CE MANUEL POUR OBTENIR DE L'AIDE OU DES RENSEIGNEMENTS SUPPLÉMENTAIRES, 
CONSULTER UN INSTALLATEUR QUALIFIÉ, OU ORGANISME DE SERVICE. 

 
 
PLEASE  READ  THESE  INSTRUCTIONS  PRIOR  TO  INSTALLATION,  INITIAL  FIRING,  AND  BEFORE 
PERFORMING  ANY  SERVICE  OR  MAINTENANCE.  THESE  INSTRUCTIONS  MUST  BE  LEFT  WITH  THE 
USER AND SHOULD BE RETAINED FOR FUTURE REFERENCE BY QUALIFIED SERVICE PERSONNEL. 

 

 

VEUILLEZ LIRE CES INSTRUCTIONS AVANT L'INSTALLATION, LES PREMIERS TIRS, ET AVANT 
D'EFFECTUER TOUT ENTRETIEN OU MAINTENANCE. CES INSTRUCTIONS DOIVENT ÊTRE LAISSÉS 
AVEC L'UTILISATEUR ET DEVRAIT ÊTRE CONSERVÉ POUR RÉFÉRENCE FUTURE PAR UN TECHNICIEN 
QUALIFIÉ. 
 

 

THERMO PRODUCTS, LLC. 

PO BOX 237 

DENTON, NC  27239 

PHONE: 800-476-4328 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(OL6 SERIES)        

        

 (OL8 SERIES) 

 

 

Summary of Contents for OL6FA072D48B

Page 1: ...ES MAT RIELS DES BLESSURES CORPORELLES OU DES PERTES DE VIE NE PAS ENTREPOSER NI UTILISER D ESSENCE OU AUTRES VAPEURS ET LIQUIDES INFLAMMABLES PROXIMIT DE CET APPAREIL OU DE TOUT AUTRE APPAREIL c AVER...

Page 2: ......

Page 3: ...that is not approved or is incompatible may result in personal injury substantial property damage or death cWARNING THE HEAT EXCHANGER MUST BE CLEANED BY A QUALIFIED SERVICE PERSON cCAUTION DO NOT ATT...

Page 4: ...DRAFT REGULATORS 3 C DUCT WORK AIR CONDITIONING SUPPLY RETURN AIRFLOW AND AIR TEMPERATURE 5 D AIR FILTERS 6 E LIMIT POSITION 7 F BURNER INSTALLATION 7 G BURNER SPECIFICATIONS AND APPLICATIONS 9 H HEA...

Page 5: ...ge must be installed so the burner and ignition source are located higher than 18 inches above the floor unless the required combustion air is taken from the exterior of the garage Also the furnace mu...

Page 6: ...less of the efficiency of the design can perform satisfactorily when the chimney to which it is connected is inadequate or in poor condition Any of the following symptoms may indicate a chimney has se...

Page 7: ...ace housing to allow the vent connector to pass through the housing If desired with the furnace flue elbow turned to the right the standard furnace top front panel p n 17346 2 may be replaced with the...

Page 8: ...e cause of sooting Two 2 problems typically arise when power venting any oil fired appliance 1 Soot buildup may occur at an accelerated rate on critical components of the furnace oil burner e g the pr...

Page 9: ...ature rise across the furnace in the range of 55 to 85 F Since the flow resistance of each duct system is slightly different the airflow fan speed may have to be changed in the field to achieve a sati...

Page 10: ...ce and or void the warranty on this unit If a method other than internal Thermo Pride filter rack is selected for retention of the filters and or use of a different filter type is desired refer to Tab...

Page 11: ...mounting bolts on the lower mounting plate covering the opening in the front of the heat exchanger The end of the burner tube should be inserted no further than 1 4 inch back from the inside surface o...

Page 12: ...r amulet is provided on the burner tube of specific Thermo Pride burners see Fig 4 See Thermo Pride burner application chart for type of insulator Do not allow the burner tube or end cone to physicall...

Page 13: ...A072D C 99032B N EZ 1HP 4 5 N A N A 0 75X60 A 0 60X60 A 120 OL8 A119T C 99032C N EZ 1HP 4 5 N A N A 0 90X60 A 0 85X60 A 140 Riello oil burner application FURNACE MODEL THERMO PRIDE S BURNER SPEC NO IN...

Page 14: ...HR EFFECTIVE HEATING CAPACITY BTU HR Beckett Carlin Riello OL6 A060D 50 50 50 70 000 60 000 OL6 A072D 60 60 60 85 000 73 000 OL6 A090D 75 75 70 106 250 90 000 OL8 A101T 85 75 75 119 000 101 000 OL8 A1...

Page 15: ...t exchanger will act as an insulator and reduce heat transfer resulting in less efficiency To clean the heat exchanger first turn off all power to the unit Remove clean out plugs the vent connector pi...

Page 16: ...ONTROL BOARDS Thermo Pride oil furnaces can be equipped with one of the following two boards Please refer to Fig 7 to see which board you have Wiring Diagrams and Fan Speed Charts can be found in this...

Page 17: ...e thermostat If the heat mode is not active or the anti short cycle delay is not in effect the control will energize the CC terminal and after a 10 second power demand conservation delay energizes the...

Page 18: ...energized The control remains in steady heat mode until the thermostat is satisfied When the call for heat signal is removed the T T terminal is de energized and the blower off delay is started The o...

Page 19: ...a Y call is initiated the blower speed will switch to the respective W or a Y speed following the blower on delay for that call The speed taps are interconnected and interlocked only one speed may be...

Page 20: ...The fan mode will be operated as long as the G input is calling and neither the Heat mode nor the Cool mode is calling for blower operation When the Heat and Cool modes call for blower operation thei...

Page 21: ...36 120 ON ON 48 240 OFF OFF 2 ON OFF 4 OFF ON 6 ON ON 8 Table 7 ON and OFF Blower Delay Time Switch Settings Motor Blower Speed Three interconnected blower speed outputs are provided A G call for fan...

Page 22: ...ure use with a third party cloud based service called Aviexx Contact Aviexx com for more information Trouble Shooting Diagnostic Features for NRGmax board The control board is equipped with 1 Blue Boa...

Page 23: ...ner compartment should be inspected by removing the front door of the furnace and looking for signs of excessive heat such as discoloration of components materials damage from rust or corrosion soot o...

Page 24: ...combustion air adjustments Contact a qualified service person to adjust and start burner E Filter maintenance procedure Shut off the electrical power to the unit Open the blower access door Slide the...

Page 25: ...21 All installations and services must be performed by qualified service personnel COMBUSTION AND EFFICIENCY TESTING FOR OIL FIRED CENTRAL FURNACES...

Page 26: ...22 All installations and services must be performed by qualified service personnel Appendix A Replacement Parts Replacement Parts for OL6F 072D...

Page 27: ...23 All installations and services must be performed by qualified service personnel...

Page 28: ...24 All installations and services must be performed by qualified service personnel Replacement Parts for OL6R 072D...

Page 29: ...25 All installations and services must be performed by qualified service personnel...

Page 30: ...26 All installations and services must be performed by qualified service personnel Replacement Parts for OL8FA119T60...

Page 31: ...27 All installations and services must be performed by qualified service personnel...

Page 32: ...28 All installations and services must be performed by qualified service personnel Replacement Parts for OL8RA119T60...

Page 33: ...29 All installations and services must be performed by qualified service personnel...

Page 34: ...30 All installations and services must be performed by qualified service personnel...

Page 35: ...31 All installations and services must be performed by qualified service personnel...

Page 36: ...32 All installations and services must be performed by qualified service personnel...

Page 37: ...33 All installations and services must be performed by qualified service personnel 57...

Page 38: ...34 All installations and services must be performed by qualified service personnel...

Page 39: ...35 All installations and services must be performed by qualified service personnel...

Page 40: ...ns and services must be performed by qualified service personnel All installations and services must be performed by qualified service personnel Appendix B Wiring Diagrams OL6 A072D48 PSC NRGMAX Contr...

Page 41: ...37 All installations and services must be performed by qualified service personnel OL6 A072DV5 ECM NRGMAX Control Wiring Diagram...

Page 42: ...38 All installations and services must be performed by qualified service personnel OL6 A072D48 PSC UT Control Wiring Diagram...

Page 43: ...39 All installations and services must be performed by qualified service personnel OL6 A072DV5 ECM UT Control Wiring Diagram Note Refer to ECM Operation Manual supplied with furnace for ECM models...

Page 44: ...40 All installations and services must be performed by qualified service personnel OL8 A119T60 CTM NRGMAX Control Wiring Diagram...

Page 45: ...41 All installations and services must be performed by qualified service personnel OL8 A119T60 CTM UT control Wiring Diagram...

Page 46: ...w 4 1 408 4 0 398 4 0 395 3 9 385 3 8 378 ML 5 3 540 5 3 535 5 2 527 5 1 512 4 9 500 MED 6 6 665 6 4 644 6 2 634 5 9 609 5 6 584 MH 7 6 772 7 2 739 6 9 713 6 6 682 6 4 663 High 9 6 951 84 830 9 0 887...

Page 47: ...ting CFM Aprox Rise F 0 Aprox Rise F 0 Aprox Rise F 0 0 2 0 5 3 OFF 2 OFF 1 OFF 755 73 o 1 1 93 1 7 154 3 OFF 2 OFF 1 ON 826 66 o 80 o 1 2 105 1 9 168 3 OFF 2 ON 1 OFF 898 61 o 74 o 1 8 180 2 3 219 Fa...

Page 48: ...SW 1 Switch Settings Clg Tonnage Cool Continuous 0 2 0 5 6 OFF 5 OFF 4 OFF 2 799 500 1 2 100 1 9 162 6 OFF 5 OFF 4 ON 2 5 1017 508 1 8 155 2 5 223 6 OFF 5 ON 4 OFF 3 1210 605 2 5 223 3 2 298 6 OFF 5...

Page 49: ...4 6 366 4 7 381 4 9 399 5 1 413 5 2 424 5 3 435 Med 4 9 400 5 1 416 5 3 429 5 4 445 5 6 462 5 8 471 5 9 485 MH 5 8 475 5 9 486 6 1 502 6 2 518 6 5 537 6 6 553 6 8 565 High 9 3 806 9 4 815 9 6 837 9 8...

Page 50: ...46 All installations and services must be performed by qualified service personnel OL8RA119T60...

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