Thermo Scientific FD1500M, Installation And Operation Manual

Page 1: ...1 Installation and Operation Manual Thermo Scientific Thermolyne Furnace Benchtop Industrial Type FD1500M Type Models FD1530M FD1530MCN FD1530M 33 FD1535M FD1540M FD1540MCN FD1540M 33 AND FD1545M...

Page 2: ...written consent of Thermo Fisher Scientific Trademarks Thermo Scientific is a brand owned by Thermo Fisher Scientific Inc All trademarks mentioned in the operating instructions are the exclusive prop...

Page 3: ...ower Switch 11 Cycle Light 11 Door Safety Switches 11 Digital Readout 11 Single Setpoint Model w OTP 12 Eurotherm 3216 Controller Operation 12 Basic Operation 12 Button and Indicators 12 To View or Ch...

Page 4: ...8 Segment Programmable Models 29 Holding a Program 29 Cancelling a Program 29 Tuning 29 Autotuning 31 Adaptive Tuning 31 Furnace Loading 32 Preventative Maintenance 33 Troubleshooting 34 Maintenance...

Page 5: ...liability and safety in mind It is the user s responsibility to install it in conformance with local codes For safe operation please pay attention to the alert signals throughout the manual Warnings T...

Page 6: ...Group 1 The insulating materials can be located in the door the hearth collar in the chamber of the product or under the hot plate top Tests performed by the manufacturer indicate that there is no ri...

Page 7: ...he furnace for more than 3 hours and intermittent use is operating the furnace for less than 3 hours The unit consists of 1 heating chamber 2 a digital controller and 3 a door interlock relay for user...

Page 8: ...M OVERALL DIMENSIONS IN CM WIDTH HEIGHT 11 28 CM 16 1 2 42 CM 11 28 CM 16 1 2 42 CM 11 28 CM 16 1 2 42 CM DEPTH 18 46 CM 18 46 CM 18 46 CM WEIGHT LBS KG 42 LBS 19 KG 42 LBS 19 KG 42 LBS 19 KG ELECTRIC...

Page 9: ...ith IEC 664 Pollution Degree 2 in accordance with IEC 664 Altitude limit 2 000 meters Storage 25 C to 65 C 20 to 80 relative humidity Declaration of Conformity For 33 models only Thermo Scientific her...

Page 10: ...The owner s manual and door handle are included in the box After unpacking the furnace attach the door handle and remove packing material from inside furnace chamber The furnace is supplied with one...

Page 11: ...ermo Scientific if your electrical service is different than those listed on the specification plate Prior to connecting your Type 1500 furnace to your electrical supply be sure the two position power...

Page 12: ...hed ON The furnace will begin to heat to the controller s current setpoint See the instructions for your type of controller for information on checking and setting the setpoint Cycle Light The amber c...

Page 13: ...upper display and the setpoint is found in the lower display Buttons and Indicators OP1 Output 1 Illuminates when the output is ON normally heating OP2 Output 2 Illuminates when the output is ON norm...

Page 14: ...he HOME DISPLAY to the right of the measured value process value Temperature units can be changed by pressing up and down buttons Choice of Celsius C Fahrenheit F Kelvin K Percentage or None nonE Cont...

Page 15: ...roperly Ld F Heater Circuit fault indication of either an open or short solid state relay a blown fuse missing supply or open circuit heater Sensor Break Protection This controller provides sensor bre...

Page 16: ...rt tuning with the process at ambient temperature This allows the tuner to calculate the low cutback and high cutback values more accurately 2 Adjust the setpoint to your desired value 3 Press the SCR...

Page 17: ...L The dwell time begins once the setpoint reaches the set threshold The END TYPE action is executed when the dwell timer reaches the end 2 Mode 2 DELY The timer starts immediately upon instrument powe...

Page 18: ...amp Rate is displayed 2 Set the desired Ramp rate with the UP or DOWN buttons if the ramp to setpoint feature is needed If the Ramp rate is not needed then set to OFF with the feature is needed If the...

Page 19: ...Actual temperature Stopping the Program Press the SCROLL button until T STAT is displayed Set to res with the UP or DOWN buttons Clearing the Flashing End Press the PAGE and SCROLL buttons at the sam...

Page 20: ...ller The 8 segment digital model enables eight segments of programming Basic Operation When the controller is turned ON it will perform a short self test and then change to the HOME DISPLAY The HOME D...

Page 21: ...n Starts a program when pressed once RUN light illuminates Holds a program when pressed again HOLD light illuminates Cancels hold and continues running when pressed again HOLD light is off and RUN lig...

Page 22: ...e lower display The controller will default to OFF FASt Fast run through program no YES The controller will default to no SEG d Flash active segment type in the lower display of the home display no YE...

Page 23: ...default to End Other parame ters used with tYPE include tGt target setpoint Rate rate of temperature increase and dur time to target setpoint or time to dwell End t End segment type dwELL dwell contin...

Page 24: ...ly L br Loop Break Check that the heating circuits are working properly Ld F Heater Circuit Fault indication of either an open or short solid state relay a blown fuse missing supply or open circuit he...

Page 25: ...oint Controller 1 Switch the circuit breaker to the ON position The setpoint temperature presently set in the controller will appear in the lower display The upper display indicates the actual chamber...

Page 26: ...he program back when process variable deviates above the setpoint by more than the holdback value bAnd Deviation Band Holdback combines the features of the high and low deviation holdback in that it h...

Page 27: ...are used in dwELL segments amount of time to remain at a specific temperature See Setting the Segment Type for an explanation on how to set a dwell segment 1 Press the PAGE button until you reach the...

Page 28: ...s designed to reduce the heatup rate or cooling rate that the furnace normally exhibits When not using this feature the furnace will operate at its maximum heating and cooling capability Note When the...

Page 29: ...GE button until you reach the pro gram list ProG LiSt 2 Press the SCROLL button until display reads tYPE 3 Press the UP or DOWN button until display reads dwEll 4 Press the SCROLL button until display...

Page 30: ...l an indefinite dwell at last target level S OP End Segment Output Power and rSET reset will revert back to setpoint in Single Setpoint mode Running a Program 8 Segment Programmable Models To run a pr...

Page 31: ...edure Tuning Error The display will flash tu ER if an error occurs during tuning To clear the error and restart tuning simultaneously press the PAGE and SCROLL buttons and follow the steps outlined in...

Page 32: ...ress the PAGE button until the display reads Atun LiSt 4 Press the SCROLL button until tunE OFF is displayed Note Start tuning with the process at ambient temperature This allows the tuner to calculat...

Page 33: ...be heated uniformly it should not occupy more than the center two thirds of the furnace chamber Failure to observe this caution could result in damage to furnace components Furnace Loading 1 For best...

Page 34: ...ge All heating elements must be considered expendable and replacement is expected however reasonable care in their use will greatly extend the service they will give As the manufacturer has no control...

Page 35: ...p Repair electrical hookup Thermocouple has oxidized and opened the circuit Replace thermocouple Controller malfunction Replace controller Heating elements burned out Replace defective elements Solid...

Page 36: ...ision of control setting Heating harmful materials Enclose material in container Clean up spills in and on chamber Ventilate chamber by leaving top vent slightly open when heating known harmful reagen...

Page 37: ...urn the furnace so that the element to be removed is on top 6 Slide the new element into place threading the leads through the insulating porcelain bushing in the back of the furnace 7 Reverse the dis...

Page 38: ...Replace the back cover 9 Reconnect furnace to power supply 10 Test the operation of the furnace To Replace Door Switch Micro Switch 1 Disconnect the furnace from power supply 2 Remove the screws from...

Page 39: ...he door approximately 1 and rotate the cam counterclockwise until you hear a click then rotate the cam clock wise until you hear a click tighten the set screw on adjusting cam 3 Open and close the doo...

Page 40: ...30M FD1530MCN FD1535M CN71X159 Temperature Control Programmable 2 ramp 2 dwell FD1540M FD1540MCN FD1545M CN71X179 Temperature Control Single Set Point FD1530M 33 CN71X160 Temperature Control 8 Segment...

Page 41: ...40 Wiring Diagrams Single Setpoint w OTP Control...

Page 42: ...41 WIRING DIAGRAMS...

Page 43: ...om the Thermo Scientific dealer from whom you purchased this unit or can be obtained promptly from the factory When service or replacement parts are needed we ask that you check first with your dealer...

Page 44: ...Purchased The above information can be found on the dataplate attached to the equipment If available please provide the date purchased the source of purchase manufacturer or specific agent rep organiz...

Page 45: ...Thermo Fisher Scientific Inc 275 Aiken Road Asheville NC 28804 United States www thermofisher com LT1170X1 Rev B...