Thermo Scientific Smart2Pure Pro, Installation And Operation Manual

Page 1: ...Installation and Operation 50157544 Revision A October 2018 Thermo Scientific Barnstead Smart2Pure Pro Ultrapure water system ...

Page 2: ...rmed by qualified service personnel Material in this manual is for informational purposes only The contents and the product it describes are subject to change without notice Thermo Fisher Scientific makes no representations or warranties with respect to this manual In no event shall Thermo be held liable for any damages direct or incidental arising from or related to the use of this manual 2018 Th...

Page 3: ...Precautions 4 Contents 6 Contents of Smart2Pure Pro 6 Smart2Pure Pro System 8 Smart2Pure Pro System 30 L and 60 L Tanks 8 Intended Use of the Device 9 Technical Specifications 10 The Installation Area 14 Wall Mounting the Smart2Pure Pro 14 Attaching the Wall Mounting Bracket for 30 L or 60 L Pure Water Tank 15 Installation 19 Connections of the Smart2Pure Pro System 19 Connections of the Smart2Pur...

Page 4: ...ilter 28 Operating Elements 30 Flow Chart of Menu System Control 31 System Control 32 General Information 32 User Menu 32 OEM Menu 32 Service Menu 34 Maintenance 35 Maintenance Intervals 35 Replacing the Ultrapure Cartridge 35 Replacing the RO Cartridge 36 Check the Concentrate Flow of RO 37 Disinfection 37 Changing the Ultrafilter 38 UV Reactor Assembly 40 Replacing the UV Lamp 40 Replacing the 0...

Page 5: ...Replacement Parts 46 Replacement Parts Smart2Pure Pro 46 Replacement Parts Pure Water Tank for Smart2Pure Pro 47 Consumables 48 Accessories 48 Terminal Assignment 49 Maintenance Record 50 ...

Page 6: ...any use of this document even if the information in the document is followed properly This document is not part of any sales contract between Thermo Fisher Scientific Inc and a purchaser This document shall in no way govern or modify any Terms and Conditions of Sale which Terms and Conditions of Sale shall govern all conflicting information between the two documents Legal Information Note Specific...

Page 7: ...egarding compliance with national standards regulations and directives applicable for your country contact your Thermo Fisher Scientific sales organization DANGER This symbol in the context of a DANGER indicates potentially hazardous situations which if not avoided could result in serious injury or death This symbol indicates situations where dangerous voltages exist and potential for electrical s...

Page 8: ... has been any damage occurred to the goods during transportation Immediately contact your delivery transport agency Save the complete packaging including the cardboard box for a possible inspection of them and or return shipment of the system Packaging for Return Shipment If possible use the original box and packaging material When these are no longer available then Protect the system from shock b...

Page 9: ...t to be operated for an extended period e g over extended weekend or during a vacation period Switch the system OFF or unplug the mains plug Close the feed water inlet close the feed water tap The pump will be damaged if the system runs without any supply of feed water The manufacturer will not accept any liability if this occur The system must be disinfected or rinsed after an extended down time ...

Page 10: ... contact with a chlorine product rinse it immediately with ample fresh water The system or system components may heat up as a result of a defect It is recommended to always wear appropriate safety gloves to prevent skin damage or burns Wear safety gloves when changing the UV lamp in order to prevent that your skin comes in contact with the UV lamp glass Wear safety glasses when working with disinf...

Page 11: ...re Pro Sr No Item Item Number 1 1 x Smart2Pure Pro ultrapure water system 50157573 2 1 x Ultrapure cartridge 09 1020 3 1 x RO cartridge 50157608 Including 1 x Assembly kit consisting of 4 1 x Final filter sterile filter 0 1 μm 50157375 5 1 x Feed water connecting kit 25 0071 6 1 x Connecting tube outer diameter 6 m 8 22 inch 18 0137 12 5 10 11 6 7 8 17 4 13 14 19 18 9 15 20 21 16 23 22 ...

Page 12: ...nector 50132215 15 1 x Plug Angle Connector 50157605 16 1 x RO Flush assembly 50157605 17 1 x T Connector 14 0362 18 1 x Female Adaptor BSP Thread x Tube OD 50157861 19 1 x PE Tubing 8 mm 18 0036 20 1 x PE Tubing 6 mm 50148369 21 1 x Straight Reduction Connector D8 mm D6 mm 14 0318 22 2 x Nylon Dowel Plug S6 6 x 30 mm 21 0002 23 2 x Screw DIN 7997 4 x 35 ZNPL 21 0069 Additional Required Accessorie...

Page 13: ...8 Contents Smart2Pure Pro Ultrapure water system Smart2Pure Pro System Smart2Pure Pro System 30 L and 60 L Tanks Note Smart2Pure Pro will not operate with Smart2Pure 12 storage tanks ...

Page 14: ...er system are designed to be installed and used in the following application areas Laboratories for cell biological and biotechnological work with the safety levels L1 L2 and L3 Medical and microbiological laboratories according to DIN EN 12128 Laboratories in the central area of clinics and hospitals The system must not be operated outside of the specifications as described in the operating manua...

Page 15: ...cer must be installed upstream of the system Product water quality ASTM Type I from dispensing valve UV UF Conductivity reference temperature 25 C μS cm 0 055 Resistance reference temperature 25 C MΩ cm 18 2 Product water quality ASTM Type II tank quality UV UF Conductivity reference temperature 25 C μS cm 0 1 1 0 Resistance reference temperature 25 C MΩ cm 1 10 Retention rate for bacteria and par...

Page 16: ...rtridge 28 kg 61 74 lbs 305 mm 12 01 300 mm 11 81 545 mm 21 46 Clearance around Smart2Pure Pro systems and pure water tank Clearance on left and right from the side of the system At least 300 mm 11 81 inch Top space At least 400 mm 15 75 inch Materials in contact with water Adjustable pressure retaining valve NBR Acrylnitril Butadien Rubber Pump head Nylon with glass fibre UV lamp High purity synt...

Page 17: ...len Materials in contact with water Connections POM Polyoxymethylen Tubing PE Polyethylene O Rings EPDM Ethylene propylene diene rubber Materials in contact with water Dimensions and weight 30 L and 60 L pure water tank System 30 L pure water tank 60 L pure water tank Height 606 mm 23 86 inch 920 mm 36 22 inch Width Ø 388 15 28 inch Ø 388 15 28 inch Depth Ø 384 15 12 inch Ø 384 15 12 inch Weight w...

Page 18: ...ction class Class II external SMPS certified as Class I Ambient conditions During Operation Storage Operation area Indoor rooms Indoor rooms Maximum altitude above sea level up to 2000 m up to 2000 m Temperature range Min 2 C Max 40 C 80 rel rH non condensing Min 2 C Max 60 C 90 rel rH non condensing Line voltage variation Not more than 10 of the line voltage not applicable Transient over voltages...

Page 19: ...hin 2 meters 6 feet of the intended installation location Ample working space must be provided around the system for easy and pleasant replacement of parts and for ease of operation refer to the section Technical Specifications Easy access for operation and control of the system Determine best layout of system to fit lab space Place the Smart2Pure Pro system pretreatment and storage tank at the de...

Page 20: ... Note Wall mounting hardware for the 30 L or 60 L pure water tanks purchased separately 30 L pure water tank wall mounting bracket Item No 06 5015 60 L pure water tank wall mounting bracket Item No 06 5016 The wall on which the pure water tank is to be installed or mounted must have an adequate load carrying capacity check the capacity and stability of the wall Refer to the section Technical Speci...

Page 21: ... Figure 6 Figure 6 Mounting bracket to wall 3 Place the 30 L pure water tank onto the mounted wall mounting bracket bottom part 2 people recommended and then screw in the four supplied M8 hexagon nuts onto the threaded bolts from the wall mounting bracket bottom part Figure 7 Mounting wall bracket to 30 L tank 4 a Unscrew the lid off the 30 L pure water tank b Hold the wall mounting bracket upper ...

Page 22: ...ts and the baseplate Screw in the six screws and hexagon nuts supplied with the brackets as shown in the diagram Figure 10 Assembling 60 L mounting bracket 2 Hold the wall mounting bracket at the desired position on the wall and mark the six boreholes for fixing the wall mounting bracket Use an 8 mm or 0 31 inch twist drill to make the holes and put in the six S8 plugs which are supplied with the ...

Page 23: ...e 12 Upper mount bracket Note The 2 screws and S8 plugs are not included in the kit 6 Screw the lid on top of the tank 7 Connect all tubing and wires as described in the section Connections of the Smart2Pure Pro Pure Water Storage Tank Figure 13 Wall mounted 60 L tank If you are not wall mounting skip to the section Water Connections of Smart2Pure Pro System Figure 14 System Connections Clearance ...

Page 24: ...age Tank 4 Tank back flow connector for outer diameter 6 mm tube which is connected to the top tubing connector on the tank refer to 15 in the section Connections of the Smart2Pure Pro Pure Water Storage Tank 5 Dispenser flow connector outer diameter tube Used for optional remote dispenser accessory 6 Dispenser back flow connector outer diameter tube for additional hand dispenser 7 Level Pump 4 Pi...

Page 25: ...efer to the section Installation for feed water fitting installation tips To ensure a leak free connection push the tubing into the fitting 12 13 mm until the tubing locks in place Note Use tube cutter to ensure ends of tubing are flat and free of burrs prickles Refer to Figure 14 for assistance in making the connections on the Smart2Pure Pro If installing alternative pretreatment refer to the sec...

Page 26: ...ed feed water supply Assemble feed water connector kit as shown in Figure 17 Insert Smart2pure Pro feed water tubing into the fitting and then connect the union nut to the supply Figure 19 Feed water Smart2Pure Pro connector Routing Tubes to Drain Note Shorten the rinse water and concentrate outlet tube to the required length and route it to an atmospherically vented drain The tubes that run from ...

Page 27: ...gure 24 RO Flush kit Note Repeat the process of flushing water when replacing the RO cartridge 4 Connect the power to the system refer to the section Mounting the External Dispensing Valve to the Smart2Pure Pro System Optional 5 Turn the system ON by pressing ON OFF key on the display 6 Perform RO flush 7 While RO is flushing install sterile overflow and CO2 vent filter on storage tank See next se...

Page 28: ...ing valve 1 Switch the system OFF unplug the main power supply 2 a Locate the external dispensing valve the t adapter and the outer diameter tube b Remove the tube jumper from the connection panel of the system Figure 27 Tube jumper c Cut from the outer diameter tube two tubes with a length of 80 mm 3 2 inch and attach the tubes into the t adapter and the connection panel Attach the external dispe...

Page 29: ...rnal dispensing valve Figure 29 External dispensing valve connection Note You can choose the length of the outer diameter tubes beginning from the t adapter for the external dispensing valve by yourself 3 Switch the system ON Connect main power supply Outer Diameter tube External Dispensing Valve Closed Position of External Dispensing valve ...

Page 30: ...lenoid Valve DI DI Resin Cartridge V3 Flow Restrictor UV UV Photo Oxidation V4 Check Valve F1 Pretreatment V5 Dispensing Valve F2 Sterile Filter V6 Rinse Solenoid Valve F3 Sterile Filter V7 Check Valve Res Resistivity Cell V8 Recirculation Solenoid Valve CC RO Conductivity Cell V9 Check Valve PS Pressure Switch V10 Type 2 Dispense Valve LIS Level Sensor P1 RO Booster Pump Aquatec B1 Tank P2 Recirc...

Page 31: ...d When the water level in the storage drops below a certain level the Smart2pure Pro system will turn on feed water solenoid valve to refill storage tank Water quality in storage tank is ASTM Type II The pure water from the tank flows through the UV bulb ultrapure cartridge and the ultrafilter ASTM Type I water can be dispensed through the 0 1 μm final filter on dispensing valve and ASTM Type II w...

Page 32: ...ttaching universal holder to universal adapter 2 Stick the universal adapter to a smooth wall surface or screw it to the wall screws are not provided Figure 31 Universal adapter back view 3 a Take the power supply unit and press it with the attached universal holder onto the wall and then slide it down thick black arrows in Figure 32 Figure 32 Installing power supply on universal adapter CAUTION C...

Page 33: ...duction of ultrapure water If the tank is full dispense water from the tap Otherwise wait until the RO pump fills the tank to 25 with water from the RO pretreatment and then dispense water from the tap If there is no ultrapure water flow reconnect the ultrapure cartridge and check the connections of the RO cartridge refer to the section Maintenance Dispensing Water from the Dispensing Valve 1 Turn...

Page 34: ...al Start Up 29 Figure 36 Venting the Final Filter 2 Do not close the knurled screw until pure water runs out of the opening at the knurled screw continuously Rinse about 500 ml of water through the final filter Knurled Screw 0 1 μm Final Filter ...

Page 35: ...3 Water Tank level indication 4 System Alert Should a fault occur message is displayed Should several faults occur at once they are alternately displayed 5 UV Light option is active Temperature Compensation is turned ON 6 Increases a value on the Display 7 Decreases a value on the Display 8 ON OFF Key 9 Menu key scrolls through menu parameters 10 Confirms and saves selections 11 Moves cursor to th...

Page 36: ...Smart2Pure Pro Ultrapure water system Operating Elements 31 Flow Chart of Menu System Control Part No 50158040 ...

Page 37: ...table Range Factory Setting Actions Pure Water Limit Alarm Setpoint to alert user to replace cartridge 1 10 MΩ cm 2 MΩ cm Change DI Cartridge RO Product RO permeate conductivity value Purity is only displayed in conductivity μS cm N A N A Monitor for changes in RO permeate purity If purity drops below 70 of feed water conductivity replace RO cartridge UV Time Left How many hours until the UV bulb ...

Page 38: ...o confirm Change Print Interval If printer option is used this menu is where to set the frequency of the data printout 5 minutes 12 hours 5 minutes Use Up Down Right Arrow keys to adjust setting and press ENTER to confirm Change Language Setting for different languages English French German English Use Up Down Right Arrow keys to adjust setting and press ENTER to confirm Change μS cm MΩ cm Allows ...

Page 39: ... and press ENTER to confirm Change New UV Lamp Press Enter Used to reset the UV timer after UV bulb replacement N A N A Press ENTER key to reset the UV timer and clear the UV Duration alarm message RO cartridge Install Date DD MM YYYY Press Enter Shows the date of the last RO cartridge replacement and used to reset the RO timer after RO cartridge replacement N A N A Press ENTER key to reset the RO...

Page 40: ...lume of water that is used daily Note The lifetime of the wear parts is a direct function of the quality of the feed water and the daily volume of water that is used Replacing the Ultrapure Cartridge Note Replace the ultrapure cartridge with a new one when the ultrapure water purity dropped below acceptable levels or the replacement interval is due 1 Switch the system OFF unplug main power supply ...

Page 41: ...charge the first 5 liters and check the production of ultrapure water by dispensing water from the tap If there is no ultrapure water flow check level of water in storage tank and repeat the steps of replacing the ultrapure cartridge Replacing the RO Cartridge Note Replace the RO cartridge when the maximum limit for the feed water has been exceeded when you cannot extract any water from the sampli...

Page 42: ...tion obtained locally concentrations and amounts listed below Optional chlorine test strips obtained locally Table of Volume mL of bleach concentrate Table 5 to use for disinfection based on storage tank volume Note After the Disinfection process install new DI cartridges and final filter Replace pretreatment cartridges if necessary Note During the disinfection process the room should be well vent...

Page 43: ...ection System Control for information on Float Switch settings ON OFF EMPTY b Change Recirc interval time back to original settings if changed in step 2 10 Turn system on and empty and refill the tank 2x to rinse storage tank Note Chlorine test strips can be used to test water for presence of residual chlorine Repeat tank rinsing if necessary Changing the Ultrafilter Note You will need the followi...

Page 44: ...n strip roughly 3 times around b Take the fitting that you unscrewed in step 3b and screw the fitting into the same position that it was on the old ultra filter Use the 17 mm 0 67 inch open end wrench for this c Screw on the measuring cell and insert the tubes into the top and bottom connection for the ultra filter and screw the fittings securely into place d Insert the ultra filter back into the ...

Page 45: ... b Now carefully pull the UV lamp up while turning it slightly in a clockwise direction at the same time UV Lamp Union Nut Seal Ring O Ring Immersion Tube UV Lamp casing Item No 21 5048 Item NO 21 5030 Item No 22 0092 These stoppers are UV Lamp Immersion Tube Stopper Stopper located in the UV Lamp casing Item No 21 5008 Item No 14 0187 Item No 22 0040 Item No 09 1002 CAUTION Never look directly in...

Page 46: ...sted or clogged 0 1 μm final filter in a clockwise direction to remove it CAUTION When you are removing the UV lamp you must ensure that the glass of the UV lamp is not soiled or that you do not touch it with your fingers This could impair proper functioning of the lamp We therefore recommend that you wear clean disposable gloves when performing this work CAUTION When installing a new UV lamp ensu...

Page 47: ...e Pro Ultrapure water system Figure 51 Removing final filter 2 Unpack the new 0 1 μm final filter and screw it into the bottom thread on the sampling tap Vent final filter and rinse 500 ml through it Thread 0 1 μm Final Filter ...

Page 48: ...y When the packaging is no longer needed it can be disposed of as household waste Systems are in conformity with EEC Guideline 2011 65 EC The system is not to be thrown away as household waste but must be properly disposed of It can be returned to the manufacturer for safe disposal according to EEC Guideline 2011 65 EC We therefore request our customers in Germany and other member States in the Eu...

Page 49: ... cartridge Wait until the tank is again filled and a rinse is triggered Control panel non responsive Storage tank s water level is below 25 and tank filling is in progress Microprocessor locked up error Normal operation All function keys on the display are DISABLED while system is filling to 0 25 Wait until storage tank has filled to 25 level If control panel is non responsive and tank level is 25...

Page 50: ...ace with new ultrapure cartridge Check and reset the limiting value Error message Measuring cell Temp Temperature in system is too high Limiting value is set too low Feed water temperature is too high Verify water temperature in system is exceeding limits set in OEM Menu Check and reset the limiting value Reduce the feed water temperature Error message Measuring cell LF1 Ultrapure water resistivit...

Page 51: ...ooster pump 50149262 6 Ultrapure water measuring cell 50133992 7 Replacement UV lamp UV booster 09 1002 50143195 8 Feed water solenoid valve 15 0062 9 Check valve above rinsing solenoid valve not shown 15 0114 10 Rinsing solenoid valve 15 0062 11 Dispensing valve 50157387 12 Recirculation solenoid valve 15 0062 13 Check valve 15 0114 14 RWS CPU mit LCD Display 50157276 15 Interface 50131346 16 Mea...

Page 52: ... 1 2 4 7 5 6 Position of sterile vent airfilter 3 Sno Item Part No 1 Pure water tank 30 liters Pure water tank 60 liters 50155494 50155499 2 Dispensing valve 14 0250 3 Pressure switch 15 0058 4 Pressure booster pump 19 0046 5 Float Switch 50155549 6 CO2 Vent Filter 06 5002 7 Sterile tank overflow option 06 5001 ...

Page 53: ...rate 9600 bps 8 Data bits 1 Stop bit no parity Designation Item No Ultrapure cartridge 09 1020 UV lamp 09 1002 Ultrafiltration module 50133980 Sterile filter 0 1 μm 50157375 RO cartridge 50157608 CO2 vent filter 06 5002 Designation Item No External pretreatment 50157886 Accessory hand dispenser 50138221 Spart2Pure Pro Wall bracket 50157885 Sterile tank overflow 06 5001 CO2 Vent filter 06 5002 ...

Page 54: ...onductivity measurement block for recirculation loop permeate cond measurement ST1 ST2 X1 X2 X3 X4 X5 X6 RS232 interface A B for connections see detail for connections see detail ADC level inputs for analog level reading LIS100 PT1000 temperature sensor 3 4 9 6 X6 Conductivity measuring cell QISA301 3 4 Conductivity measuring cell QISA300 1 2 X5 UV photooxidation UV1 4 6 Recirculation solenoid val...

Page 55: ...ystem type Serial no Date installed Date Ultrapure water resistivity conductivity Temperature C Ultrapure water volume flow L m Date of RO cartridge replacement Date of external pretreatment cartridge replacement Date of Sterile filter 0 1 μm replacement Date of UV lamp replacement Date of Ultrapure cartridge replacement Date of disinfection Date of Ultrafiltration module replacement Date of CO2 v...

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