Thermo 50131982 TII 20, Operating Instructions Manual

Page 1: ... 7 Art No 50132131 TII 7 UV Art No 50132124 TII 12 Art No 50132132 TII 12 UV Art No 50132125 TII 20 Art No 50131982 TII 20 UV Art No 50132127 TII 40 Art No 50132133 TII 40 UV Serial no These Operating Instructions must be read prior to installing and starting the system 50132138 04 12 Information given is not binding Rights reserved for technical changes ...

Page 2: ...LED GmbH Robert Bosch Straße 1 D 63505 Langenselbold Germany Description of the machine function Pure water system type Pacific TII article number 50132121 50132123 50132124 50132125 50132127 50132129 50132131 50132132 50131982 50132133 The agreement with further valid guidelines regulations following for the product is explained EMC Directive 2004 108 EC Reference to the harmonised standards DIN ...

Page 3: ... you for the trust you have placed in us Please read carefully through the information given in these Operating Instructions before you begin to install and commission the system This is of particular importance as we the manufacturer cannot be held liable for any damage that results from use other than for the intended purpose or from improper operation of the system Niederelbert 07 March 2007 ...

Page 4: ...ure pump 14 8 2 Flow chart Pacific TII TII UV tank without pressure pump 14 8 3 System description 15 9 How Pacific TII functions 17 10 Installation location 18 11 Bringing the system into service 19 11 1 Mounting the power pack voltage supply 21 12 Operating elements 22 13 System Control 23 13 1 User menu 23 13 1 1 Permeate conductivity 23 13 1 2 Pure water limiting value 24 13 1 3 Operating hour...

Page 5: ...ramme choice TII UV RO 32 13 2 13 Entering the type and serial number of the system 32 14 Maintenance 33 14 1 Maintenance intervals 34 14 2 Cleaning the membrane 34 14 3 Changing the reverse osmosis membrane 35 14 4 Changing the filter cartridge 36 14 5 Disinfection 37 15 Waste disposal 39 16 Trouble shooting 40 17 Replacement parts for Pacific TII 44 18 Replacement parts for the optional tank 45 ...

Page 6: ...n sign Protective conductor connection Connect the power supply to an electrical socket with a protective connection The information provided in these operating instructions is only valid for the system which has the serial number which is to be entered on the front page Please enter the serial number of your Pacific TII TII UV system in the space provided on the front page Read the serial number ...

Page 7: ...e 3 2 Complaints Should damage to the goods have occurred during transport Contact the post railway or forwarding agent immediately Save the complete packaging for a possible inspection or return delivery 3 3 Packing for return delivery Use the original boxes and other packaging material if possible Should these no longer be available Pack the goods in a suitable bag or sheet and a sturdy cardboar...

Page 8: ...e No 21 0035 1 Operating instructions Article No 50132138 1 Connecting cord rubber connector to nema plug connector Article no 50132200 1 Connecting cord rubber connector to british ST plug connector Article no 50132203 1 Connecting cord rubber connector to euro plug connector Article no 50132215 1 Table power unit 24V DC Article no 50129629 1 Table power unit 48V DC only TII 40 TII 40 UV Article ...

Page 9: ...able and appropriate at the installation area including those for the statics of the flooring see weight under Technical specifications The raw water pressure must be at least 2 bar and at most 6 bar should it be higher then an additional pressure reducer must be installed DIN EN 1717 requires that water purification systems be equipped with a safety device that protects against contamination of t...

Page 10: ...acific TII Pure water System 10 Never look directly into a switched on UV lamp as UV light is dangerous to eyesight The UV lamp is only to be replaced by authorized person to do this The guarantee is valid for a period of 12 months ...

Page 11: ...particles salts and organic compounds To benefit from the long possible service lives of the high quality purification media feed the pure water system with water which has been subjected to an upstream pre treatment step reverse osmosis ion exchange or distillation Analytical techniques in laboratories HPLC High Performance Liquid Chromatography IC Ion Chromatography ICP Inductive Coupled Argon P...

Page 12: ...11 Temperature 2 35 C Pressure 2 6 bar Product water quality TII TII UV 3 TII TII UV 7 TII TII UV 12 TII TII UV 20 TII TII UV 40 Salt retention quota Ø 98 Ø 98 Ø 98 Ø 98 Ø 98 Retention quota bacteria and particles 99 99 99 99 99 Performance 3 L h 7 L h 12 L h 20 L h 40 L h Dimensions Height 603 mm Width 372 mm Depth 330 mm Weight Pacific UP UPW 3 24 kg Pacific UP UPW 7 24 kg Pacific UP UPW 12 25 k...

Page 13: ... DIN EN 61010 1 VDE 0411 1 2011 02 Usage Indoor rooms Height Up to 2000 m Temperature range From 5 C to 40 C Relative humidity Maximum relative humidity 80 at temperatures of up to 31 C linearly decreasing to 50 relative humidity at 40 C Line voltage variation Not more than 10 of the line voltage Transient overvoltages As usually occur in the supply network overvoltage category II acc to IEC 60364...

Page 14: ...Thermo Scientific Barnstead Pacific TII Pure water System 14 8 Flow chart 8 1 Flow chart Pacific TII TII UV tank with pressure pump 8 2 Flow chart Pacific TII TII UV tank without pressure pump ...

Page 15: ...prior to and after production of high purity water and at least every 12 hours QIA 300 Permeate conductivity cell Measurement device for determining the conductivity of the water subsequent to reverse osmosis as parameter for permeating water quality V5 Check valve Prevents water backflow into the reverse osmosis module when the system is operated in emergency supply mode V6 Check valve Enables th...

Page 16: ...o serves to prevent bacterial growth and the formation of a biofilm on the inside surfaces of the storage tank V9 Dispensing valve For withdrawal of high purity water from the tank V10 Sterile tank overflow option Prevents the penetration of bacteria and other micro organisms A P2 Pressure pump Pumps water through the pressure switch to the user V8 Check valve Prevents water backflow into the tank...

Page 17: ...s the conductivity of the high purity water subsequent to the filter cartridge that can be called to display in the microprocessor control menu Pure water is pumped to the user by a downstream tank with pressure pump A P2 Float switch LIS 100 senses the filling level in the tank Pump A P2 simultaneously serves to recirculate the water stored in the storage tank It so prevents bacterial growth duri...

Page 18: ...following criteria must be considered when choosing the installation area Minimum temperature at the installation area 2 C to 40 C The standing surface or the wall where the system is to be stood or mounted must have sufficient weight bearing capacity see Technical specifications for weight The pure water system only be mounted on a concrete wall or a solid masonry A floor drain with a DN 50 38 5 ...

Page 19: ...ect the Concentrate outlet of the system to the on site drain Important The concentrate must be able to flow to drain by free gravity fall 3 4 PacificTII UV with external tank optional Connect the Pacific high purity water outlet to the tank high purity water inlet with the 8 mm diameter hose supplied and the Pacific recirculation inlet to the tank recirculation outlet with the 6 mm diameter hose ...

Page 20: ...re secure and do not leak 9 Check the feedwater pressure It must be maintained within the specified pressure range see Technical specifications Before you switch the system on read the procedure for rinsing reverse osmosis membranes supplied in preservative solution in the Rinsing and disinfection section 10 Switch the system on at the on off switch 11 After a brief flush your system produces puri...

Page 21: ...sembly kit to the back of the power pack as shown in the above Figure Stick the universal adapter to a smooth wall surface or screw it to the wall using the dowels and screws supplied in the assembly kit When the universal holder and universal adapter have been fitted hang the power pack in Plug the connecting cable appliance cable in the power pack socket Connect the power pack to the pure water ...

Page 22: ...lamp on or in the menu allows you to select the position in a number that you wish to change Decreases a value on display Switches the menu to the next menu point Confirms the value shown in a menu point Increases a value on display Switches the system on or off Production 70 10 0 MΩxcm 18 5 C UV TC ...

Page 23: ...rings you into this menu Each further press on the menu key moves you from one menu point to the next Settings can be changed with the arrow keys When the correctness of a value is confirmed by pressing Enter this also takes you to the next menu point To simplify changing settings a press on the UV key allows you to select the position at which you wish to change a number and the arrow keys can be...

Page 24: ...miting value being switched off The word Off appears in the display The display shows Lim val pure w 2 0 µS cm 13 1 3 Operating hours A third press on the menu key allows the operating hours of the UV lamp and the reverse osmosis pump to be displayed in this menu The UV lamp operating hours counter registers the total length of time for which the lamp was switched on When the maximum operating tim...

Page 25: ... running The display shows Pretreatment 0000 h 13 1 5 Cleaning A fifth press on the menu key allows cleaning to be carried out whenever there is a need for it The cleaning process is triggered by pressing the Enter key The pump then starts and the inlet solenoid valve and the rinsing solenoid valve open for a period of 60 seconds During cleaning no faults or measured values are displayed When the ...

Page 26: ... inquiry Confirmation of this with Enter allows the fault storage to be examined The display shows two faults at once each with time and date Pressing an arrow key allows previous or following faults to be displayed Pressing the menu key or the Enter key returns the system to the last operating state The display shows Error history Press enter The display of the fault storage shows 14 03 04 14 30 ...

Page 27: ...ns active for 5 minutes Each access via the code is typed out by the printer RS 232 complete with date time and shortened code number Code 150 Code 0001 Code 250 Code 0002 etc The display shows Code Press enter 0000 Code numbers can be assigned to individual persons according to the Table that follows Remove this page from the Operating Instructions and store it where it is safe from unauthorized ...

Page 28: ... to select the position at which you want to change a number Using the arrow keys now allows a number from 0 to 9 to be entered at that position A press on the menu key takes you to the next menu point The OEM menu prompt display shows OEM Menu Press enter 13 2 1 Maximum temperature A single press on the menu key The maximum temperature the system can be exposed to can be set in this menu When thi...

Page 29: ...isinfect time 30 min 13 2 3 Recirculation time A third press on the menu key The recirculation time is set in this menu Basic setting 15 min Setting range 1 30 min The display shows OEM Menu Recirc time 15 min 13 2 4 Rinsing time A fourth press on the menu key The rinsing time is set in this menu Basic setting 0 5 sec Setting range 0 1 30 sec The display shows OEM Menu Rinse time 0 5 sec ...

Page 30: ... sec The display shows OEM Menu Rinse Interval 2 sec 13 2 6 Real time clock A sixth press on the menu key The real time clock is set in this menu Basic setting The actual date Setting range 1 12 month 1 31 day 0 24 h 0 60 min The display shows OEM Menu Day 30 Month 12 Year 2004 Hours 12 min 30 13 2 7 Sending interval A seventh press on the menu key The sending interval for transmission of measured...

Page 31: ...nguage English 13 2 9 Switching units A ninth press on the menu key In this menu a choice can be made as to whether the specific electric resistance or the conductivity is to be displayed Basic setting Resistance MΩxcm Setting range Resistance MΩxcm Specific electrical resistance MΩ cm The display shows OEM Menu µS cm MΩxcm MΩxcm 13 2 10 Switch off temperature compensation A tenth press on the men...

Page 32: ...led The display shows OEM Menu Off 100 On 70 13 2 12 Programme choice TII UV RO A twelfth press on the menu key In this menu the equipping grade of the system can be set to differentiate between TII UV and RO Basic setting TII UV The display shows OEM Menu Version TII UV 13 2 13 Entering the type and serial number of the system In this menu the type and serial number of the system can be entered b...

Page 33: ...ome necessary during the validity of the guarantee is only to be carried out by a service professional which is expressly authorized to do this The assigned operating staff is committed to carry out the weekly checks During the agreed term of validity of the guarantee maintenance is to be carried out weekly in accordance with the maintenance record sheet supplied with the operating instructions Ca...

Page 34: ...ate obtained after switching to production must be discarded for at least 3 4 hours To do this each time the tank is full open the valve at your drawing off point and lead the purified water to drain Cleaning the membrane The automatic flushing lengthens the service life of your reverse osmosis module by sweeping coarse particles and other contaminants away from the surface of the reverse osmosis ...

Page 35: ...l hose connections to the pressure tube 1 of the reverse osmosis module Remove the pressure tube from the holding clamps Open cap nut 3 on the pressure tube and draw out the reverse osmosis membrane 2 Insert the new reverse osmosis membrane in the pressure tube with the two O rings on the permeate tube 4 foremost as indicated by the arrow Install the reverse osmosis module in the reverse successio...

Page 36: ...s pressure knob 1 to unlock and remove cover 2 3 Release filter cartridge 4 quick connect coupling 3 4 Remove exhausted filter cartridge 4 and replace it with a new one 5 Fit the quick connect coupling 3 back onto the new filter cartridge 4 6 Replace the cover 2 and listen to ensure it clicks on pressure knob 1 7 Turn on the feedwater supply and switch your device on again 8 Your device is now rea...

Page 37: ...after the disinfection against a new filter cartridge Disinfection of the reverse osmosis 1 Switch the Pacific system off 2 Shut off the supply of feedwater to the system and release pressure from the feed line 3 Open the housings of the pre treatment take the filter cartridges out and pour the contents of a box respectively a syringe of the cleaning solution into it Tightly screw close the housin...

Page 38: ...upply 5 Switch the system on and let it run for 1 hour in normal operation 6 Switch the system off and empty the tank to drain 7 Produce two complete tank fillings of water and discard the water that is produced 8 Now change the filter cartridge as described in the Operating Instructions for the system and if necessary the reverse osmosis membrane 9 Replace the filter elements in the pre treatment...

Page 39: ... be properly disposed of It can be returned to the manufacturer for safe disposal according to EEC Guideline 2002 96 EC We therefore request our customers in Germany and other member States in the European Economic Area to contact our local service centre or our headquarters Thermo Electron LED GmbH Stockland 3 D 56412 Niederelbert Germany WEEE Reg no DE 12471402 In countries outside of the Europe...

Page 40: ...ose connection leaks Feedwater pressure 6 bar Check hose connection and stop leak Install pressure reducer Permeate flow is too low 15 RO Membrane blocked Initial pressure too low Internal pressure too low Fluctuating feedwater temperature Clean the RO membrane Increase initial pressure Re adjust the pressure reducer Wrong time or date Time difference Time change Reset time and date Wrong language...

Page 41: ...sage Meas Cell LF1 Break in the measuring cell cable System control defect Conductivity of high purity water outside the measuring range Replace the measuring cell Replace the system control see Resistance 18 2 MΩxcm Fault message Meas Cell LF2 Break in the measuring cell cable System control defect Conductivity of the feedwater outside the measuring range Replace the measuring cell Replace the sy...

Page 42: ...66 984 3766 Service 1 866 984 3766 Enquiries from Asia China Sales 86 10 8419 3588 Service Toll free 8008105118 Support Mobile 4006505118 or 86 10 8419 3588 India Sales 91 22 6716 2200 Service Toll free 1 800 22 8374 or 91 22 6716 2200 Japan Sales 81 45 453 9220 Service 81 45 453 9224 Enquiries from the Rest of Asia Australia New Zealand Sales 852 2885 4613 Service 65 6872 9720 Enquiries from Coun...

Page 43: ...raße 1 D 63505 Langenselbold Phone Sales Toll free 0800 1 536 376 or 49 6184 90 6940 Service Toll free 0800 1 112110 or 49 6184 90 6940 E Mail info labequipment de thermoftsher com Italy Sales 39 02 95059 341 Service 39 02 95059 250 Netherlands Sales 31 76 579 5555 Service 31 76 579 5639 Russa CIS Sales 7 812 703 4215 Service 7 812 703 4215 Spain Portugal Sales 34 93 223 0918 Service 34 93 223 091...

Page 44: ...ube by 20 40 TII TII UV 2x 22 0046 22 0087 50133990 6 V3 Pressure hold valve 15 0060 7 QIA300 Permeate conductivity measuring cell 16 0126 8 V5 Check valve 15 0009 9 V7 Recirculation solenoid valve 50131190 10 V6 Check valve 15 0019 11 A F3 Filter cartridge 09 4011 12 QIA301 TIA500 High purity water conductivity measuring cell 50133992 13 A UV1 UV lamp 50131981 14 Electronic system control complet...

Page 45: ...PS200 Pressure switch 15 0058 4 V9 Dispensing valve 14 0250 5 A F4 Sterile venting filter 06 5003 6 LIS100 Float switch for 30 L tank Float switch for 60 L tank 16 0303 16 0304 Wearing part We ask for your understanding that we must declare the guarantee for this system to be invalidated should replacement parts accessories or consumables from other manufacturers be used as we have no influence on...

Page 46: ...ardness stabilizing cartridge 10 06 5201 06 5452 Disinfection agent MICRO Chlor Pack of 12 cans only for Europe 09 2202 Cleaning Solution 1 syringe only for US market CMX25 20 Accessories Designation Parts supplied Article no Pretreatment system 1x activated carbon combi cartridge 5µm 5 1x hardness stabilizing cartridge 5 09 4001 Pretreatment system 1x activated carbon combi cartridge 5µm 10 1x ha...

Page 47: ...Thermo Scientific Barnstead Pacific TII Pure water System 47 21 Terminal assignment 21 1 Pacific TII 3 20 TII 3 20 UV 24V ...

Page 48: ...Thermo Scientific Barnstead Pacific TII Pure water System 48 21 2 Pacific TII 40 TII 40 UV 48V ...

Page 49: ... Year made Date Hardness of raw softened water dH IES resistance MΩxcm Permeate flow l h Tempera ture C RO resistance MΩxcm Concen trate flow l h Last change of prefilter Last change of hardness stabilizer Last cleaning Operating hours h Notes Signature Any false entry is considered to be falsification of documents The following points are to be considered to the safety device of the quality of th...

Page 50: ...ain Portugal 34 93 223 09 18 Switzerland 41 44 454 12 12 UK Ireland 44 870 609 9203 Asia Australia 61 39757 4300 China 86 21 6865 4588 or 86 10 8419 3588 India toll free 1800 22 8374 India 91 22 6716 2200 Japan 81 45 453 9220 New Zealand 64 9 980 6700 Other Asian countries 852 2885 4613 Countries not listed 49 6184 90 6940 2011 Thermo Fisher Scientific Inc All rights reserved All trademarks are th...