THERMOROSSI COMPACT SLIM S25 EVO, Installation, Use And Maintenance Manual

Page 1: ...ration DEU Unbedingt lesen Wichtige informationen zur sicherheit und zum sicheren betrieb ESP Leer Informaciones importantes para la seguridad y el correcto funcionamiento COMPACT SLIM S25 EVO ITA MANUALE DI INSTALLAZIONE USO E MANUTENZIONE FRA MANUEL D INSTALLATION D UTILISATION ET ENTRETIEN ENG INSTALLATION USE AND MAINTENANCE GUIDE DEU INSTALLATIONS BETRIEBS UND WARTUNGSANLEITUNG ESP MANUAL DE ...

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Page 4: ...E OF HYDRAULIC DIAGRAM WITH INTERSPACED BOILER COILS OR BOILER COILS 16 5 5 EXAMPLE OF HYDRAULIC DRAWING WITH BOILER COILS AND HEATING 17 5 6 HYDRAULIC DIAGRAM WITH THERMOCELL THERMOPUFFER HEATING 18 5 7 INSTRUCTIONS FOR EXECUTING THE HYDRAULIC SYSTEM CLOSED EXPANSION TANK 19 6 USE OF THE APPLIANCE 20 6 1 DESCRIPTION OF THE CONTROL PANEL 20 6 2 DESCRIPTION OF THE POWER PANEL 21 6 3 DATE TIME SETTI...

Page 5: ...OOMS 41 9 1 FOREWORD 41 9 2 ROOM VENTILATION 41 9 2 1 VENTILATION FROM ADJOINING ROOMS 41 9 2 2 SINGLE OR MULTIPLE VENTILATION DUCTING 41 9 3 SMOKE OUTLET 41 9 3 1 CHIMNEY TYPES 42 9 3 2 FLUE OUTLET FLUE SYSTEM COMPONENTS 42 9 3 3 CONTROLS PRIOR TO INSTALLING THE APPLIANCE 43 10 ALARMS 44 11 ELECTRICAL WIRING 45 12 INFORMATION FOR THE SKILLED TECHNICIAN 46 12 1 MAIN COMPONENTS AND THEIR POSITION 4...

Page 6: ...er Trademark Marchio THERMOROSSI Model Type Modello Tipo COMPACT SLIM S25 EVO L oggetto della dichiarazione di cui sopra è conforme alla pertinente normativa di armonizzazione dell Unione The object of the declaration described above is in conformity with the relevant Union harmonisation legislation Direttiva 2014 30 UE EMCD Direttiva 2014 35 UE LVD Direttiva 2011 65 UE RoHS 2014 30 EU Directive E...

Page 7: ...EFFICIENZA ENERGETICA EN ENERGY EFFICIENCY INDEX FR INDICE D EFFICACITÉ ÉNERGÉTIQUE DE ENERGIEEFFIZIENZINDEX ES INDICE DE EFICIENCIA ENERGÉTICA 117 IT EFFICIENZA ENERGETICA STAGIONALE DI RISCALDAMENTO DI AMBIENTE EN SEASONAL SPACE HEATING ENERGY EFFICIENCY FR EFFICACITÉ ÉNERGÉTIQUE SAISONNIÈRE POUR LE CHAUFFAGE DES LOCAUX DE RAUMHEIZUNGS JAHRESNUTZUNGSGRAD ES EFICIENCIA ENERGÉTICA ESTACIONAL DE CA...

Page 8: ...entifies important messages throughout the manual Read the information marked by this symbol carefully as non observance of this message can cause serious injury to persons using the appliance DAMAGE TO PROPERTY This safety symbol identifies messages or instructions that are fundamental for the generator to function well To avoid serious damage to the appliance adhere strictly to these instruction...

Page 9: ...leaning operations described in this manual must be carried out when the appliance is cold and disconnected from electric power Attention Warning for Swiss users Refer to the local cantonal regulations imposed by the Fire Department Mandatory signalling and safety distances and the Note concerning installation of heaters issued by the Association of Cantonal Fire Agencies VKF AEAI ATTENTION it is ...

Page 10: ...rated power 92 23 Efficiency at reduced power 92 59 CO emission in exhaust gas with 10 O2 at rated power mg m 69 0 CO emission in exhaust gas with 10 O2 at reduced power mg m 404 0 Power supply voltage and frequency V Hz 230 50 Electrical consumption at Rated power W 72 Electrical consumption at Reduced power W 50 Electrical consumption in standby W 3 3 Loss of load water side at 10K mbar 32 2 Los...

Page 11: ... 4 F mandata 3 4 F ritorno 428 469 1159 289 362 58 289 362 470 507 76 170 1697 O 1 0 0 O 1 0 0 1212 399 1314 322 427 O 100 174 O 50 O 100 3 4 carico scarico 304 60 469 69 376 3 4 F mandata 3 4 F ritorno 3 4 F mandata 3 4 F ritorno 428 469 1159 289 362 58 289 362 470 507 76 170 1697 O 1 0 0 O 1 0 0 938 200 Legenda Key Ritorno Return Mandata Delivery Carico scarico Fill drain ...

Page 12: ...ing up with fuel as the loading area can get very hot ATTENTION it is normal to find some pellets remaining in the tank even if the stove shuts off because the pellets have run out Only pellets complying with the above specifications are to be loaded into the tank in no case whatsoever must foreign substances or objects be introduced into the tank the brazier or any part of the generator Attention...

Page 13: ...P Automatic relief valve D Smoke exhaust pipe Q Tube bundle inspection cover E Combustion air intake R Control panel F Safety pressure switch S Spiral tube scraper lever G Power board T Electrical power outlet 220 240V 50 Hz H Pellet loading motor U Combustion chamber Patented burner I Tank pellet V Handle J Main switch 0 I W Boiler drain refill tap K Plant water delivery X Plant water return L El...

Page 14: ...owing documents a Report containing the type of materials utilised b Project as defined in Article 5 of Ministerial Decree n 37 22 January 2008 c Drawing of the finished installation d References to existing partial or previous declarations of conformity e g electrical wiring e Copy of the certificate of recognition of the professional technical qualifications These documents must by law be kept t...

Page 15: ...Use the riddling tool supplied to open the door as indicated in the figure 4 4 CONNECTING THE APPLIANCE TO THE FLUE OUTLET Connection of the appliance to the flue outlet must be carried out in strict compliance with the instructions contained in this use and maintenance guide 4 5 DRAWING COMBUSTION AIR FROM OUTSIDE The appliance is fitted with an intake to enable drawing in the combustion air dire...

Page 16: ...EEN THE SAFETY VALVE AND THE OUTLET TO PREVENT DAMAGING MATERIALS SURROUNDING THE APPLIANCE WHEN THE VALVE IS ACTIVATED ATTENTION To avoid continual startups and shut offs the size of the plant must be such as to guarantee power absorption that is not less than the power generated by the generator running at minimum steady state power level 1 System circulating pump 2 Automatic relief valve 3 Boil...

Page 17: ... greatest absorption must be opened for the following reasons to prevent the generator from continually starting up and shutting off caused by the inevitable loss of heat to the header and or due to system tubing to prevent the generator from raising the water temperature by just a few degrees each time it is switched off then back on until it shuts down due to exceeding the maximum threshold temp...

Page 18: ...TTENTION it is mandatory to earth the generator If this instruction is not observed serious damage which is not covered by warranty will result to the body of the appliance Have a skilled electrician check the earthing There must be no electric potential Volt between the generator earth and the system s real earth earth plate To prevent electrochemical corrosion of the appliance body do not use ga...

Page 19: ...boiler tubes can be installed on the water return circuit It is recommended to install a water softener in the domestic water system in order to maintain the boiler at its peak efficiency ATTENTION it is mandatory to earth the generator If this instruction is not observed serious damage which is not covered by warranty will result to the body of the appliance Have a skilled electrician check the e...

Page 20: ...hermostat which stops the fuel from dropping into the burner and therefore forces the appliance to shut off The installer must install a three way motorized valve towards the system powered by the appliance s power unit The power unit trips if the domestic hot water sensor SACS drops below the minimum preset temperature by supplying power to pin 8 of the terminal block CN3 whereas when the SAVS se...

Page 21: ...see dedicated paragraph Connect the two sensors PT 100 optional code no 60010695 to the terminals on the appliance s Sensor S1 and Sensor S2 board Sensor S2 must be positioned at least at the same height as the water delivery to the system ATTENTION Sensor S1 must be set at a range of between 60 C and 65 C sensor S2 must be set at a range of between 50 C and 55 C These settings are only approximat...

Page 22: ...pproved c an automatic reset temperature limiting device This is an automatic adjustment device that interrupts the fuel supply to the generator when the water reaches the temperature setting The system starts up again automatically when the water temperature drops below the preset value d a manual reset temperature limiting safety device This is an automatic device that interrupts the fuel supply...

Page 23: ...y making read outs and functions promptly available The main feature of the panel is the all automatic management of the appliance The controls and the various displays are described below Flame button Pressing this button when the appliance is off activates the START sequence sets the operating power in the WORK mode or shuts off the appliance by activating the OFF sequence Degrees Button Press t...

Page 24: ...sensor is connected Indicates the temperature of Sensor S1 for control of a puffer if the optional sensor is connected Indicates the temperature of Sensor S2 for control of a puffer if the optional sensor is connected Indicates that the circulation pump is activated when the water temperature in the boiler exceeds 61 C Indicates the boiler water temperature detected by the thermocouple The thermom...

Page 25: ...grees Button Once confirmed the selector shifts to the minutes section Press the Scroll Buttons to set the minutes To confirm press the Degrees Button Once confirmed the date and time setting screen closes automatically and the initial screen returns to the display If you confirm the wrong value simply press the Menu Button several times to exit the box until the initial screen will appear and rep...

Page 26: ...ection of OFF2 Press the Scroll Buttons to set the minutes for the second shut off Confirm by pressing the Degrees Button At this point the second ON OFF cycle for the selected day has been set The following screen will appear At this point if no further programming is required for that day go to point 6 A If on the other hand you wish to program a third ON OFF cycle for that day go to point 6 B 6...

Page 27: ...ll be considered by the appliance if it is outside the programmed time interval Disabling the programmed cycles To disable the appliance from carrying out the programmed ON OFF cycles press the Clock Button once again On the display the clock symbol will disappear This operation disables the weekly program that has been set by the user but does not delete or reset the times Resetting the programme...

Page 28: ...e suction unit in the WORK stage see para 6 10 all the other stages will not undergo any changes Select the required Level by acting as follows 1 Press the Menu Button three times quickly and the following box will appear After a few seconds the following screen will appear on the display 2 To change the operating level hold down a Scroll Button while simultaneously pressing the other Scroll Butto...

Page 29: ... indicated in the hydraulic diagrams in this manual Pay special attention to the number of ON OFF cycles that the appliance is subjected to with this function It is recommended not to exceed three ON OFF cycles If the startups are frequent and repeated it is possible the the generator will fail to start and the following error message appear Failed start Clean burner see para 10 The appearance of ...

Page 30: ...ated in the following way 1 Quickly press the Menu Button until the following screen appears After a few seconds the following screen will appear on the display 2 Press one of the two Scroll Buttons and the following screen will appear Select ON to activate 3 Confirm the selection by pressing the Degrees Button and the following screen appears 4 Press the Scroll Buttons to set the minimum activati...

Page 31: ...rding to the temperature setting of the boiler tube and the actual temperature detected When is it important to use the ACS SUMMER function In systems configured like the nearby diagram where the appliance is connected directly to a domestic hot water boiler tube and to the system Using this function the generator starts up automatically when the boiler tube is running out of heat and only in the ...

Page 32: ...the appliance takes its power to the minimum then switches off when the temperature reaches 24 C It will only restart when the temperature drops below 20 C at the power previously set by the user ATTENTION Do not place the room temperature sensor near any heat or cooling sources that could at any time affect the temperature detected by the sensor When is it important to use the TAMBIENT function I...

Page 33: ...y the user when the boiler is satisfied ATTENTION The boiler tube must have at least a 300 litre capacity If the optional sensor is not connected to the appliance or if it is interrupted it will not be possible to activate this function Pay special attention to the number of ON OFF cycles that the appliance is subjected to with this function It is recommended not to exceed three ON OFF cycles If t...

Page 34: ... firebox If the appliance does not start up correctly it could be due to one of the following factors cleanliness of the generator smoke exhaust particularly cold sudden surges and drops in the electric power supply fuel is too moist or does not comply with the specifications WORK the duration depends on the ability of the system to receive heat The generator s operating status is displayed During...

Page 35: ...CLE In the automatic cycle the appliance expresses its maximum operating flexibility by optimising the fuel consumption To activate the AUTO cycle select the power bars up to the sixth bar containing the text AUTO During the AUTO cycle the appliance self regulates the combustion function according to the temperature of the water in the boiler set with the Degrees Button The setting range is betwee...

Page 36: ...d water temperature in the boiler During the 20 minutes of the start up phase any set thermal power level is ignored to deal with correct fill up and suction values preset by the Manufacturer The electrical heater will start to overheat and only after a few minutes the first lot of pellets will start dropping into the brazier This occurs because the screw feeder has to fill up because it is comple...

Page 37: ...t temperature the room thermostat closes the contact the appliance will operate at the minimum combustion power and the 1st power bar will flash on the display any manual power change will be disabled When the room temperature drops the thermostat opens the contact and the appliance returns to its original position in terms of thermal power ATTENTION N C Normally Closed contacts must be used for t...

Page 38: ...ke the nearby diagram where the appliance is connected directly to the system In this case the chronothermostat controls the ON OFF cycles of the appliance according to the programmed time bands or the temperature setting If the dwelling is fitted with zone valves with this type of installation it is mandatory to deactivate the valves by opening them completely Consequently the dissipation of heat...

Page 39: ...liance operates correctly and to avoid start up failures Remove the top cover and act on the tube scraper knob at least 4 5 consecutive times Fig 2 and 2 A EVERY WEEK Open the firebox door and check that the area where the Pelletpower scraper works is sediment free Figure 1 Check that the holes of the burner and the heater lodging channel is completely sediment free If necessary vacuum and clean F...

Page 40: ...ight ATTENTION the generator the smoke channel and flue outlet must be cleaned in accordance with the specifications described above and use of inflammable products is strictly forbidden using inflammable products can create dangerous situations Failure to carry out the necessary maintenance or if only partial maintenance is carried out will affect the correct functioning of the appliance Any prob...

Page 41: ...Installation use and maintenance guide COMPACT SLIM S25 EVO Page 38 ENG FIGURE 3 C1 FIGURE 4 FIGURE 4A C2 ...

Page 42: ...Installation use and maintenance guide COMPACT SLIM S25 EVO Page 39 ENG FIGURE 5 C3 FIGURE 6 FIGURE 7 A ...

Page 43: ...Installation use and maintenance guide COMPACT SLIM S25 EVO Page 40 ENG FIGURE 8 FIGURE 9 ...

Page 44: ...uilding the adjacent room is not a room with a fire hazard such as storage sheds garages combustible material store rooms etc the adjoining room does not become a vacuum compared to the room to be ventilated due to a reverse draught effect the reverse draught can be caused by the presence in the room of either another heating appliance running on any type of fuel a fireplace or any suction device ...

Page 45: ...and possibly also insulation and outer casing wall that may be supplied by different manufacturers or by the same manufacturer Relining operation involving the installation of a specific pipe in an existing shaft even if newly constructed made of non combustible materials free from obstructions and for single use 9 3 2 FLUE OUTLET FLUE SYSTEM COMPONENTS Every chimney must have minimum number of co...

Page 46: ...ly insulated ISPEZIONE INSPECTION ALTEZZA SUPERIORE A 4 metri HEIGHT MORE THAN 4 m Pendenza non inferiore al 5 Minimum slope 5 2 metri MAX 2 metres MAX 2 3 metri MAX 2 3 metres MAX INTERNO INTERNAL ESTERNO EXTERNAL LASTRA DI COPERTURA COVER SLAB LAMIERA DI ACCIAIO A TENUTA STAGNA WATERTIGHT STEEL SHEET Seal area where the inlet and outlet part of the smoke exhaust meets the wall It is strictly for...

Page 47: ...witched off then on by turning the switch 0 1 located on the power panel Before restarting the appliance check for any irregularities such as blocked flue outlet open firebox door Do not start up the appliance until the problem has been identified and solved It is mandatory to empty and clean the brazier before repeating the START phase This appears when the water temperature in the appliance exce...

Page 48: ...1 N 11 ELECTRICAL WIRING This operation must be exclusively performed by qualified professional staff as set forth by Decree no 37 of 22nd January 2008 and applicable laws on the subject Before performing said task make sure the power supply cable is disconnected from the electrical power socket To access the electronic board it is necessary to follow the instructions indicated below Open the righ...

Page 49: ... stage EXPANSION TANK This is a safety device for the appliance used to compensate the increased water volume in the appliance due to its increasing temperature Attention this tank is intended solely as protection for the appliance SAFETY THERMOSTAT WITH MANUAL RESET When the temperature exceeds 98 C the pellet feed screw shuts down After having verified and solved the causes for the overtemperatu...

Page 50: ...HICH PREVENTS THE FREE PASSAGE OF SMOKE THE SMOKE NO OUT CHECK OUTLET ALARM IS SHOWN ON THE DISPLAY CLEAN THE BRAZIER AS INDICATED IN THIS USE AND MAINTENANCE GUIDE THEN REMOVE THE TERMINAL AND REPLACE IT WITH A MORE SUITABLE ONE A LONG GUST OF WIND HAS CAUSED THE APPLIANCE TO GO INTO SAFETY MODE THE SMOKE NO OUT CHECK OUTLET ALARM IS SHOWN ON THE DISPLAY CLEAN THE BRAZIER AS DESCRIBED IN THIS USE...

Page 51: ...APPLIANCE IS SWITCHED OFF AND THERE ARE SOME UNBURNT PELLETS IN THE BRAZIER PELLETS RUN OUT WHILE THE APPLIANCE IS OPERATING THE NO PELLET CLEAN BURNER ALARM IS SHOWN ON THE DISPLAY CLEAN THE BRAZIER AS INDICATED IN THIS USE AND MAINTENANCE GUIDE THEN FILL UP THE TANK WITH PELLETS EXCESSIVE DRAUGHT IN THE FLUE OUTLET THE NO PELLET CLEAN BURNER ALARM IS SHOWN ON THE DISPLAY HAVE THE FLUE OUTLET DRA...

Page 52: ...o comandi 70020194 Vetrino protezione 70027233 Pannello comandi completo 60006470 70024406 70024451 Completo 70024405 Lamiera portone 60011282 Cerniera 70024450 Contro portone 70020191 Maniglia 70024452 Isolazione 70024407 70024449 Coperchio fisso completo 70024416 Coperchio pellet 60011282 Cerniera 70027172 Coperchio completo 70024437 Coperchio 60011674 Innesto rapido 60011280 Maniglia scatto ...

Page 53: ...rmo 70022823 Scheda potenza 60012594 RUBINETTO 60013639 Res accensione 70025503 Pressostato 70016846 Aspiratore 70016250 Guarniz 60013342 Termocoppia J 70018880 SONDA PT100 70016276 70016737 Guarnizione 70016284 CASSETTO 70020736 LAMA ISPEZIONE 70018881 VASO 60011667 60012595 70016445 COMPLETA 70016443 GUARNIZIONE 70020752 Isolazione 70020747 Coperchio completo 70016799 SERRATURA 70020266 Manometr...

Page 54: ...Gruppo scuotigriglia completo 60014016 60013635 70017793 70017794 70022687 Braciere c guarnizione 70015952 70022245 70018709 Guarn D4 60013919 Guarn D8 70027067 CURVA 90 OTTONE M F 3 4 70020825 CIRCOLATORE 70018881 VASO 70027251 TUBO MANDATA 70014343 POMELLO 70027063 TUBO RITORNO 60012595 Rev 17 01 2019 70025764 Leverismo completo dalla matricola 70015947 60013891 70025765 60009405 60013233 700257...

Page 55: ...Switch 0 1 Termostato riarmo Reset thermostat Legenda 1 3 Key 1 3 Coperchio completo Complete cover Coperchio Cover Innesto rapido Quick coupling Maniglia scatto Clamp Coperchio fisso completo Complete fixed cover Coperchio pellet Pellet cover Cerniera Hinge Scheda comandi completa Complete control board Supporto scheda comando Control board support Cavo pannello comandi Control panel cable Pannel...

Page 56: ...Installation use and maintenance guide COMPACT SLIM S25 EVO Page 53 ENG Via Grumolo 4 Z I 36011 Arsiero VI ITALY Fax 0445 741657 www thermorossi com info thermorossi it Fire Lovers Code 70027247 11 2018 ...