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42804138 

 12-17-08(REV.03)

© 2008 Char-Broil, LLC

Printed in China

 • Columbus, GA 31902 • 

 • Assembly Instructions © 2008

Product Guide

Model 4611118

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

For support and to register your 
grill, please visit us at 

www.charbroil.com

Estimated assembly time: 30

 

minutes

If you have questions or need 
assistance during assembly, 
please call 

1-800-241-7548

.

 This product is manufactured by Char-Broil, LLC, a division of the W. C. Bradley Company under the terms of a license agreement granted by 
Char-Broil Thermos Holdings, LLC.  In the United States, in the category of a gas grills and grill accessories, Thermos is a registered trademark 
of Char-Broil Thermos Holdings, LLC.  In the United States in all other categories and worldwide in all categories, Thermos is a registered 
trademark of Thermos L. L. C. or one of its affiliates.  All rights reserved. 

THIS GRILL IS FOR OUTDOOR USE ONLY.

1. Do not store or use gasoline or other 

flammable liquids or vapors in the vicinity of 

this or any other appliance.

2. An LP cylinder not connected for use shall not 

be stored in the vicinity of this or any other 

appliance.

WARNING

DANGER

If you smell gas:

1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance 

and immediately call your gas supplier or your 

fire department.

WARNING

INSTALLER/ASSEMBLER:

 Leave these instructions with 

consumer.

CONSUMER: 

Keep this manual for future reference.

This manual contains important information necessary 

for the proper assembly and safe use of the appliance.
Read and follow all warnings and instructions before 

assembling and using the appliance.
Follow all warnings and instructions when using the 

appliance.
Keep this manual for future reference

Failure to follow these instructions could result in 

fire or explosion which could cause property 

damage, personal injury or death.

CAUTION

Some parts may contain sharp edges — especially as

noted in the manual! Wear protective gloves if necessary.

N

Summary of Contents for 4611118

Page 1: ... reserved THIS GRILL IS FOR OUTDOOR USE ONLY 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance WARNING DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away f...

Page 2: ...her gas cylinder 3 Never operate this appliance within 25 ft 7 5 m of any flammable liquid 4 If a fire should occur keep away from the appliance and immediately call your fire department Do not attempt to extinguish an oil or grease fire with water Failure to follow these instructions could result in fire explosion or burn hazard which could cause property damage personal injury or death For resid...

Page 3: ... grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s s Use long handled barbecue utensils and oven mitts to avoid burns and splatters If the regulator frosts turn off grill and LP cylinder valve immediately This indicates a problem with the cylinder and it should not be used on any product...

Page 4: ...ce Center at If threads are damaged on either regulator or gas cylinder replace 1 800 232 3398 A not included Propane Cylinder Propane Cylinder Installation Removal Propane Cylinder Installation 1 Remove cap from end of Propane cylinder sold separately 2 Cap should be kept on cylinder when not in use to prevent dirt and debris from entering Regulator Valve 3 Check end of cylinder attachment for di...

Page 5: ...ner Flame Check Light burner Make sure burner stays lit while rotating the control knob from HIGH to LOW Always check flame prior to each use High Low CAUTION SPIDER ALERT If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the burner In some areas of the country spiders or small insects have been known to create...

Page 6: ...ooking For The First Time Operate grill for 15 minutes with the grill lid closed and the gas control on HIGH This will heat clean internal components and eliminate odor from paint finish of grill Turning Grill Off After cooking turn the grill off by rotating the control knob to OFF Control knob should pop up in the OFF position If control knob does not pop up disconnect cylinder to turn grill off ...

Page 7: ...D WARRANTIES and LIMITATION OF REMEDIES Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance...

Page 8: ...0010 0000 G102 0006 0031 G102 0007 9031 G102 0200 9000 G102 0008 9081 42030272 Tools required for assembly Adjustable Wrench Not provided NOTE Somegrillpartsshownintheassemblystepsmaydifferslightlyinappearancefrom thoseonyourparticulargrillmodel However themethodofassemblyremainsthesame L Fiber Washer Qty 6 M 1 4 20 x 3 8 Screw Qty 3 N 10 24 Flange Nut Qty 8 O 10 24 x 3 4 Screw Qty 4 P 10 24 x 3 8...

Page 9: ...F through large hole in side of Bottom H and rest burner bracket on Shield G Insert one 1 4 20 x 3 8 Screw M through Bottom H Shield G and into burner bracket 1 BURNER F Position Legs K as shown at right Spread ends of Legs K slightly and insert into holes in front and rear of Bottom H 2 9 CAUTION Some parts may contain sharp edges Wear protective gloves if necessary ...

Page 10: ... up required with lava rocks each time you use your grill 3 Attach Lid Handle A to Lid B using two each Fiber Washers L 1 4 Flat Washers Q and 1 4 20 x 3 8 Screws M NOTE Fiber Washers L should be between Handle A and Lid B Install Hinge Brackets C to inside of Lid B using two each 10 24 x 3 8 Screws P and 10 24 Flange Nuts N per bracket Make sure notches in Hinge Brackets C are toward the bottom e...

Page 11: ...ition with knob pointing up 5 Remove cap from end of Propane cylinder sold separately Cap should be kept on cylinder when not in use to prevent dirt and debris from entering Regulator Valve J Check end of cylinder attachment for dirt and debris Clean out if necessary Insert threaded end of Propane Cylinder into Regulator Valve J and hand tighten DO NOT USE TOOLS Over tightening can damage threads ...

Page 12: ... 209 533 6 279 566 6 331 108 6 484 900 6 526 876 6 595 197 6 640 799 6 640 803 6 729 873 6 739 473 6 749 424 6 863 100 6 935 327 6 951 213 6792 935 7 047 590 D364 535 D372 637 D373 701 D377 735 D383 035 D397 910 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110...

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Page 15: ...NOTES 15 ...

Page 16: ...P O Box 1240 Columbus GA 31902 1240 Printed in China ...

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