Thermos 461360513, Product Manual

Page 1: ...umber Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If you have questions or need assistance during assembly please call 1 800 241 7548 Thermos C 34302 02 15 13 G451 001 330801 ...

Page 2: ...tuation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call you...

Page 3: ...rger than 6 quarts in capacity could exceed weight limit of the side burner shelf resulting in failure of grill cart components or side shelf CALIFORNIA PROPOSITION 65 1 Combustible by products produced when using this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 2 This product contains chemicals including lead and lead compou...

Page 4: ...a gas leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F t...

Page 5: ...rneath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking bur...

Page 6: ...grilling Dry rubs can be applied directly to the meat immediately before grilling GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in water for approximately 30 minutes before adding to a smoke box or pan Place smoke box or pan on top of the cooking grate above the flame Turn grill on high until the wood starts to smoke Reduce heat to ...

Page 7: ...oper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on...

Page 8: ...der Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the at...

Page 9: ... as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas...

Page 10: ...n LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Cal...

Page 11: ...urners turn knob to the HIGH position starting with the burners closest to IGNITION BURNERS first If ignitor does not work follow match lighting instructions Push and hold ELECTRONIC IGNITION button until the burner WARNING For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes...

Page 12: ...trisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm...

Page 13: ... found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right 9 Attach electrode to burner 10 Carefully replace burners 11 Attach burners to brackets on firebox 12 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Storing Your Grill Clean cooking grates Store in dry location When LP cylinder is connected to grill st...

Page 14: ...f God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GI...

Page 15: ...1 FIREBOX R 3 MAIN BURNER TUBE NO ELECTRODE S 1 ELECTRODE MAIN BURNER T 2 FLAME CARRY OVER TUBE U 1 MAIN CONTROL PANEL V 1 ELECTRONIC IGNITION MODULE W 1 SHIELD F IGNITION MODULE X 1 HOSE VALVE REGULATOR Y 4 CONTROL KNOB Z 1 RIGHT SIDE SHELF AA 1 FASCIA F RIGHT SHELF BB 1 SIDEBURNER SHELF CC 1 DRIP PAN F SIDEBURNER DD 1 SIDEBURNER LID EE 1 FASCIA F SIDEBURNER SHELF FF 1 SIDEBURNER GG 1 ELECTRODE F...

Page 16: ...X I J I R Y AA BB C EE FF HH II F KK MM GG U CC OO E G PP V A B D Y Y Y Q Z DD JJ LL LL LL KK KK T T R R S N O K L M P W NN H QQ RR PARTS DIAGRAM 16 ...

Page 17: ...h axle holes Attach to right and left leg assemblies with 1 4 20x1 1 2 screws and 1 4 20 flange nuts Axle Hole Bottom Shelf 1 2 1 4 20 Flange Nut Qty 4 Right Leg Assembly Left Leg Assembly Attach front panel to cart with 8x3 8 sheet metal screws Front Panel 8x3 8 Sheet Metal Screw Qty 6 ASSEMBLY 17 ...

Page 18: ...g Attach the other end with hole to bottom shelf with 8x3 8 sheet metal screw as shown B 3 4 Cone side of wheel against leg Axle Spacer Qty 2 Axle Washer Qty 1 1 Hitch Pin Qty 1 Axle Spacer Hitch Pin Axle Washer Tank Exclusion Wire Long Turn assembly upside down Insert axle rod through wheel axle spacer legs and other axle spacer and wheel Attach with 8mm flat washer and hitch pin Push leg extende...

Page 19: ...ires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 machine screws 1 4 20x1 2 Machine Screw Qty 4 Grill Head ...

Page 20: ...nd 1 4 20x1 2 machine screw as shown A Inside firebox insert 7x15 fiber washers and 1 4 20x1 2 machine screws as shown B Attach shelf with 1 4 20 flange nuts on each side C Attach fascia to firebox with 8x3 8 sheet metal screws 6 7 Bracket Right Side Shelf C 8x3 8 Sheet Metal Screw Qty 2 B A Back of firebox 7mm Fiber Washer 1 4 20x1 2 Screw 1 4 20x1 2 Screw 7mm Fiber Washer 1 4 20 Flange Nut ...

Page 21: ...and 1 4 20x1 2 machine screws as shown B Attach sideburner shelf with 1 4 20 flange nuts on each side C 7x15 Fiber Washer Qty 4 1 4 20x1 2 Machine Screw Qty 4 1 4 20 Flange Nut Qty 4 C Attach fascia to firebox with 8x3 8 sheet metal screws 8 9 C 8x3 8 Sheet Metal Screw Qty 2 A B Sideburner Shelf Back of firebox 7mm Fiber Washer 1 4 20x1 2 Screw 1 4 20x1 2 Screw 7mm Fiber Washer 1 4 20 Flange Nut B...

Page 22: ... with 8 32x3 8 Stainless Steel screws A Place side burner into shelf Make sure valve is inside side burner tube C Attach side burner with wing nut B Hook burner clip to side burner tube and around manifold Attach side burner ignitor wire C Press side burner control knob onto valve stem D Place grate onto side burner shelf E E Sideburner Grate 10 8 32X3 8 Stainless Steel Screw Qty 2 B Correctly ass...

Page 23: ... of heat tents rest on pins in back of firebox Heat Tent Back of Firebox Pin Heat Tent Front of Firebox Place cooking grates onto grate rests Unscrew ignitor cap and place AA battery into ignitor slot with positive end facing outward Replace ignitor cap onto ignitor 11 12 AA Battery Cooking Grate ...

Page 24: ...an OPD over fill protection device equipped LP tank Fill and leak check before attaching to grill and regulator Place LP tank into hole in bottom shelf with tank collar opening facing to the front of cart as shown Finger tighten tank thumbscrew to hold LP tank securely in place See Use and Care section to correctly Leak Test and perform the Burner Flame Check CAUTION Failure to install tank correc...

Page 25: ...ve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Haz...

Page 26: ... gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height R...

Page 27: ...nnections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented cor...

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