Thorsis Technologies isNet DiagM PA, User Manual

Page 1: ...isNet Line Modular Gateway Solution USER MANUAL ...

Page 2: ... isNet PAMon and DPMon 29 1 9 isNet FFMon 32 2 Hardware installation 35 2 1 Safety instructions 35 2 2 Mechanical installation 36 2 3 Electrical installation 38 3 Web Interface 39 3 1 Configuration of the IP address 40 3 2 Update of the Firmware 41 3 3 Soft Restart 41 3 4 Password Protection 42 3 5 Activating MODBUS functionality 43 3 6 MODBUS status 44 3 7 HART over IP 45 ...

Page 3: ...ration 46 5 isNet Lite PROFINET 50 5 1 Workflow of the engineering process 51 5 2 Creation of the GSDML file 52 5 3 Integration in SIMATIC Manager 57 6 isNet Lite Modbus 66 7 isFieldDiagnosis 67 8 Document History 68 ...

Page 4: ...d in the EC Directive 2011 65 EU RoHS II CHANGES OR MODIFICATIONS NOT APPROVED BY THORSIS TECHNOLOGIES VOID THE VALIDITY OF THE DECLARATION Produkt name Order code isNet Lite 19300 0101 isNet DP 19300 0401 isNet DP2 19300 0501 isNet DiagM PA 19300 1201 isNet H rt 4 19300 0601 isNet H rt 8 19300 0701 isNet H rt8 AI 19300 0702 isNet DIO4 19300 1301 isNet DIO8 19300 1401 isNet DPMon 19300 0201 isNet ...

Page 5: ...eterization asset management fieldbus diagnosis Profinet to Profibus gateways Modbus TCP to HART gateways or any other conceivable combination between Ethernet protocols and HART or Profibus protocols The system is modular and consists of an Ethernet head module and different fieldbus expansion modules Expansion modules are available for HART Profibus DP Profibus PA as well as FOUNDATION Fieldbus ...

Page 6: ...6 overview isNet Lite PROFIBUS DP isNet DP isNet FF isNet H rt4 isNet DiagM PA isNet DP2 isNet FF4 isNet H rt8 isNet PAMon isNet DPMon isNet FFMon isNet H rt AI PROFIBUS PA Foundation Fieldbus HART ...

Page 7: ...7 1 1 Dimensional drawing 114 5 mm 99 mm 114 5 mm 114 5 mm 45 2 mm 6 7 mm 6 7 mm 22 5 mm ...

Page 8: ... of the isNet Lite implements Ethernet based fieldbus protocols for a direct communication link to a PLC The gateway can be used as a Profinet device or as a Modbus TCP server For access to HART field devices the HART over IP protocol is implemented too To provide parameter access from a PC based solution a Communi cation DTM is available which allows to integrate the isNet gateway into any FDT ba...

Page 9: ...9 1 2 1 Channel assignment isNet Lite Ethernet Gateway Power Status 24V GND Shield ...

Page 10: ...ext to the RJ45 connector In order to perform the firmware reset the user needs to switch off power from the hardware press the button e g with a paper clip and hold apply power again while still holding the reset button and wait for at least 5 more seconds before releasing the reset button After releasing the reset button the firmware will take some time to reinitialize to default settings do not...

Page 11: ...size 0 5 mm2 2 5 mm2 AWG20 AWG 12 4 1 Dimensions without lateral plugs 4 Cable entries and field wiring must be suitable for an operating temperature of at least 20 C above ambient Environmental data Temperature range 40 C Tamb 70 C 40 F Tamb 158 F Storage temperature 40 C Tamb 85 C 40 F Tamb 185 F Pollution degree 2 Altitude up to 2000 m Content Driver software Windows XP Vista 7 8 or 10 Delivery...

Page 12: ...wo channel version so up to ten PROFIBUS channels can be connected to a head station The pro tocols DP and DP V1 are supported Access to the PROFIBUS network is provided by a SubD9 connector female The modules offer all recognized baud rates of up to 12 Mbit s The modules are operated via the isNet DP DTM from Thorsis Tech nologies The DTM is compliant to the FDT 1 2 1 specification and integrates...

Page 13: ... x 45 1 x 99 Weight 140 g 250 g Temperature range 0 C Tamb 50 C 32 F Tamb 122 F Transmission rate 9 6 kbit s 12 0 Mbit s Driver software Windows XP Vista 7 8 or 10 Delivery content Hardware isNet DTM Library Pactware User manual isNet Line on CD Order code 19300 0401 19300 0501 1 Dimensions without lateral plugs 1 3 1 Technical details ...

Page 14: ...14 1 3 2 Channel assignment 9 8 7 6 5 4 3 2 1 Ground B A 5V Channel 1 Channel 2 isNet DP Profibus DP Master Status Token isNet DP2 Profibus DP Master Status Status Token Token ...

Page 15: ...eady powered PA segment as an additional master In combination with the isNet Lite the module can be used as a gateway between Profinet and Profibus PA or as a Modbus TCP to Profibus PA converter In parallel to process data exchange the gateway allows access to the parameters of the PA slave devices via FDT or OPC Furthermore the module contains some diagnostic functionality like a protocol monito...

Page 16: ...0 C Tamb 60 C 40 F Tamb 140 F Storage temperature 40 C Tamb 85 C 40 F Tamb 185 F Transmission rate 31 25 kbit s Driver software Windows XP Vista 7 8 or 10 Delivery content Hardware isNet DTM Library Pactware User manual isNet Line on CD PA supply channel 300 mA PA supply voltage 22 24V Order code 19300 1201 1 Dimensions without lateral plugs 2 without fieldbus slaves ...

Page 17: ...nnection with a PLC isNet DiagM PA Diagnostic Master Bus Data isNet DiagM PA Diagnostic Master Bus Data Shield PA PA PA supply PROFIBUS PA devices PNIO PLC PNIO Termination plug in the last module isNet Lite Ethernet Gateway Power Status ...

Page 18: ...pply The PA fieldbus devicescan be powered by the PA modules isNet DiagM PA Diagnostic Master Bus Data isNet DiagM PA Diagnostic Master Bus Data isNet Lite Ethernet Gateway Power Status isNet Lite Ethernet Gateway Power Status Termination Profibus PA Termination Profibus PA Profibus PA power supply or other PLC Profibus PA master data only no bus power 22 24V Profibus PA 9 36V from external power ...

Page 19: ...he isNet H rt module to an existing control loop is as easy as connecting a mobile HART modem to the 2 HART wires The isNet H rt module can be thought of as 4 or 8 independent HART modems in a single enclosure Each HART channel must be connect ed in parallel to the 2 wires of the control loop regardless of its po larity Depending on the input impedance of the Analog Input line of the PLC a 240 Ohm...

Page 20: ... 158 F Storage temperature 40 C Tamb 85 C 40 F Tamb 185 F Transmission rate 1200 Bit s Pollution degree 2 Altitude up to 2000 m Wire size 0 2 mm2 2 5 mm2 AWG24 AWG 12 4 Driver software Windows XP Vista 7 8 or 10 Delivery content Hardware isNet DTM Library Pactware User manual isNet Line on CD Order code 19300 0601 19300 0701 1 Dimensions without lateral plugs 4 Cable entries and field wiring must ...

Page 21: ... Ch8 isNet H rt4 HART Master Ch1 Ch2 Ch3 Ch4 isNet H rt4 HART Master Ch1 Ch2 Ch3 Ch4 isNet H rt4 HART Master Ch1 Ch2 Ch3 Ch4 Master Master Termination plug in the last module Termination plug in the last module Ch 1 Ch 3 Ch 7 Ch 5 Ch 2 Ch 4 Ch 8 Ch 6 Shield HART HART Shield 24 V 24 V Slave Slave 240 Ω 240 Ω ...

Page 22: ...22 1 5 4 Connection with a PLC isNet H rt4 HART Master Ch1 Ch2 Ch3 Ch4 Slave PLC Master Termination plug in the last module ...

Page 23: ...or is not required as the input impedance of the AI chan nels already is 240 Ohms The measured analog values can be read by a connected PLC using Modbus TCP or Profinet Due to the HART master functionality the PLC has also access to the digital values of the HART instruments Additionally an engineering station can simultaneously access the HART parameters of the connected HART instruments for conf...

Page 24: ...to 2000 m Wire size 0 2 mm2 2 5 mm2 AWG24 AWG 12 4 Transmission rate HART 1200 Bit s Transmitter supply voltage 24V max current 25 mA per channel Input imperdance 250 Ω Driver software Windows XP Vista 7 8 or 10 Delivery content Hardware isNet DTM Library Pactware User manual isNet Line on CD Order code 19300 0702 1 Dimensions without lateral plugs 2 without fieldbus slaves 4 Cable entries and fie...

Page 25: ... a slave isNet H rt8 AI HART Master Ch1 Ch2 Ch3 Ch4 Ch5 Ch6 Ch7 Ch8 isNet H rt8 AI HART Master Ch1 Ch2 Ch3 Ch4 Ch5 Ch6 Ch7 Ch8 Master Termination plug in the last module Slave Ch 1 Ch 3 Ch 7 Ch 5 Ch 2 Ch 4 Ch 8 Ch 6 Shield HART HART HART HART Shield ...

Page 26: ...in screw termi nal with one Input and one Output per terminal Every channel is galvanically isolated individually The module does not only read or write binary logic levels but every channel can also be configured to operate with more sophisticated functions like counter timer frequency measurement or PWM out put The resulting process variables are directly accessible over Profinet or Modbus TCP ...

Page 27: ... F Tamb 185 F Pollution degree 2 Altitude up to 2000 m Wire size 0 2 mm2 2 5 mm2 AWG24 AWG 12 4 Order code 19300 1301 19300 1404 1 Dimensions without lateral plugs 4 Cable entries and field wiring must be suitable for an operating temperature of at least 20 C above ambient Digital Inputs input voltage range 30V 30V max input frequency 100 Hz switching levels 0 1 30V 5V 15V 30V Digital Outputs ON r...

Page 28: ...2 Channel assignment isNet DIO8 Digital I O Module isNet DIO4 Digital I O Module 4 channel module Ch 1 Ch 1 Ch 3 Ch 3 Ch 7 Ch 5 Ch 2 Ch 2 Ch 4 Ch 4 Ch 8 Ch 6 IN IN OUT IN IN OUT OUT OUT IN IN 8 channel module ...

Page 29: ...OFIBUS network via screwtype terminals Both monitor modules work totally passive no telegrams are sent to the bus The modules evaluate the status of all stations on the bus and provide a concise overview about it if needed In this view the bus status of every single layer of the OSI reference model is separately detected and can also be addressed separately The modules also offer a protocol monito...

Page 30: ...umption 2 5W 2 4W Weight 140 g 250 g Temperature range 0 C Tamb 50 C 32 Tamb 122 F Transmission rate 9 6 kBit s 12 Mbit s 31 25 kBit s Driver software Windows 2000 XP Vista 7 8 or 10 Delivery content Hardware isNet DTM Library isFieldDiagnosis Setup Pactware User manual isNet Line on CD Order code 19300 0201 19300 0301 1 Dimensions without lateral plugs ...

Page 31: ...annel assignment 9 8 7 6 5 4 3 2 1 3 Channel B 5 Ground 6 5V 8 Channel A RS 485 MMC Slot MMC Slot Ch 1 Ch 2 isNet DP Mon DP Monitor Module isNet PAMon PROFIBUS PA Monitor PROFIBUS DPMon PROFIBUS PAMon Shield PA PA ...

Page 32: ...or work totally passive no telegrams are sent to the bus The module evaluates the status of all stations on the bus and provides a concise overview about it if needed In this view the bus status of every single layer of the OSI reference model is separately detected and can also be addressed separately The module also offers a protocol monitor an integrated oscilloscope and an extensive analysis o...

Page 33: ...mption 2 4W Weight 250 g Temperature range 0 C Tamb 50 C 32 Tamb 122 F Transmission rate 31 25 kBit s Driver software Windows 2000 XP Vista 7 8 or 10 Delivery content Hardware isNet DTM Library isFieldDiagnosis Setup Pactware User manual isNet Line on CD Order code 19300 0801 1 Dimensions without lateral plugs ...

Page 34: ...34 1 9 2 Channel assignment MMC Slot Ch 1 Ch 2 isNet PAMon PROFIBUS PA Monitor Shield FF H1 FF H1 ...

Page 35: ...ualified personnel only and in accordance with your local and national technical regulations and safety directives Do not repair the device yourself but replace it with an equivalent device Repairs may be performed by the manu facturer only The manufacturer is not legally responsible for damage resulting from failure to comply ...

Page 36: ...n plug is not intended to connect wires It contains two resistors that are necessary for com munication between head module and expansion modules isNet Lite Ethernet Gateway Power Status isNet DP Profibus DP Master Status Token isNet H rt4 HART Master Ch1 Ch2 Ch3 Ch4 isNet H rt8 AI HART Master Ch1 Ch2 Ch3 Ch4 Ch5 Ch6 Ch7 Ch8 isNet DiagM PA Diagnostic Master Bus Data isNet DIO4 Digital I O Module m...

Page 37: ... Transient protection shall be provided that is set at a level not exceeding 140 of the peak rated voltage value at the supply termi nals to the equipment The modules must be mounted vertically on a 35mm DIN rail The modules of the isNet Line are an open system and in accordance with UL CSA approval an open type The mod ules have to be installed in a control cabinet appropriate housing or a closed...

Page 38: ...ure electrically isolated extra low voltage SELV may be used Cable entries and field wiring must be suitable for an operating temperature of at least 20 C above ambient Please note The isNet Lite head station and your PC need to be in the same IP address range and therefore in the same subnetmask If your PC can not locate the isNet Lite it could be due to a firewall The PC is using UDP broadcasts ...

Page 39: ...p of the page the website shows the actual configuration of all modules currently connected to the isNet Lite If the pictures do not match the actual module configuration then the isNet Lite was not able to recognise the attached modules correctly In this case please check the termination plug see ch 2 Hardware installation The pictures are clickable to select the fieldbus mod ules Depending on th...

Page 40: ...station You should see this website This is a overview over the current status Click on Network Settings and you will get to the configuration mask Here you can change the Hostname the IP Address the subnet mask and the default Gateway You can also choose to set the IP Address manually or with your DHCP Server Pressing the Submit button applies the changes and restarts the headstation ...

Page 41: ...o to the Menu Firmware and select the file you want to flash Click the Upload button and wait until a confirmation appears that the upload was successful After the succesful update the isNet Lite must be restarted by using the Restart function in the Web interface To restart the module go to the Restart menu and press the but ton Reboot ...

Page 42: ...t Lite web interface click on the Password menu on the left Activate the Password protection by clicking in the checkbox Enter your pass word and repeat it in the field below Click Apply to confirm your settings Please note that the username is always admin and can not be changed ...

Page 43: ... To unlock the MODBUS functionality you need to enter a valid license code Go to the License Key page and enter the key After clicking Apply the MODBUS feature will be activated Enable the MODUBS gateway by clicking Activate MODBUS Gateway ...

Page 44: ...44 3 6 MODBUS status The menu MODBUS Gate shows an overview of the MODBUS sta tus You can upload a FCML configuration file here ...

Page 45: ...45 3 7 HART over IP Enable or disable HART over IP at this menu It also shows the cur rent status of the HART over IP functionality ...

Page 46: ...om the CD Rom After that you have to start your FDT Frame Application and it will update its DTM database The FDT Frame Application PACTware is used in this manual as an example Once you have opened your FDT Frame Application and started a new project you can add the isNet Lite as device You just need to select it and it will be added to your project ...

Page 47: ... IP address of the isNet Lite Just click on the Drop Down List as shown The dialog will show all attached modules If you click on Create Child DTM they will be added to your project below the isNet Lite If you are using Fieldcare instead of PACTware this process might fail and you need to add them manually ...

Page 48: ...ox Offline Configuration Then enter the IP address manually and select the attached modules in the right order manually Add a Child DTM to the isNet DTM if not done previously The De vice catalouge will off a list of installed isNet Lite modules Select the right module type and after that open the Parameter dialog to make the fieldbus related settings ...

Page 49: ...49 Now you can add a DeviceDTM to the isNet DTM A dialog will show up where you can select the physical channel to which the device is connected ...

Page 50: ...y means of a corresponding GSDML it is easily integrated into PROFINET based automation solutions By connecting the corre sponding fieldbus modules up to 40 HART or 10 PROFIBUS channels are available A particular highlight are the expansion modules isNet PA2 and PA4 which allow a direct connection to up to 4 PA lines per module Together with the isNet Lite the process area on the field level can b...

Page 51: ...PROFIBUS slaves in the end user applica tion Luckily with the isNet PNGate Config tool this is a rath er simple step The user simply adds isNet Line modules to his project so that the setting matches his hardware configuration attached modules Then in case of PROFIBUS the user imports all necessary GSD files just by drag and drop them into the applica tion window One more single button creates the...

Page 52: ...Gate Config tool the creation and configu ration of a GSDML file is a quite simple step The tool consists of a single stand alone executable file and does not need to be in stalled on the PC It can be run directly from the CD or any other storage medium ...

Page 53: ... project to match the con figuration with the actual hardware of isNet Line modules Add ing modules is possible by using the context menu on the isNet Lite picture the Ethernet head module or by opening the mod ule catalog and clicking on the desired module Module catalog opened ...

Page 54: ...ccording to the Fieldbus Integration into PROFINET IO 2 0 guide line of PROFIBUS International every field device e g PROFIBUS slave occupies one PROFINET Slot in the final engineering project With up to 126 possible slave addresses for PROFIBUS one single module like the 4 channel isNet PA4 module might occupy up to more than 500 PROFINET slots and with up to 5 supported modules in the project th...

Page 55: ...st frame of the isNet PNGate Config tool Please note that the slave list frame remains disabled as long as there is no PROFIBUS Mastermodule added into the project configuration By using the context menu or by doubleclick on the PROFIBUS slave icon the user may preconfigure the modules of the PROFIB US slave Preconfiguration is useful if the user has several slaves of the same type in the final en...

Page 56: ...alog already suggests a proper file name for the GSDML file Together with the GSDML file the tool generates 2 more files One file is the symbol picture that is used in the engineering tool to be displayed for the isNet PNGate The other file is a HTML page with a table that tells the user the relationship between fieldbus slave address of the underlying fieldbusses and PNIO slots in the enginering ...

Page 57: ... SIMATIC Manger project please open the HW Config Win dow by double clicking on the Hardware item After creation of the GSDML file the user can start the engineering process in the engineering tool of his PLC This chapter shows this process with the example of SIMATIC Manager ...

Page 58: ... the HW Config Windows please select menu item Options Install GSD file In the following Dialog browse to the folder on your storage medium with the GSDML file select the GSDML and select the button Install ...

Page 59: ...59 After Installation of the GSDML file the isNet PNGate will appear in the Hardware catalog with all underlying modules and sub modules ...

Page 60: ...ct se lect the menu item Object Properties from the context menu to change PNIO Device name and IP address of the PNIO device The device name must match the device name that is stored in the isNet Lite The Device name can be found on the website of the isNet Lite please refer to 3 Web Interface on page 30 ...

Page 61: ...N Gate To do so please select the PROFINET line in the SIMATIC manager and open the context menu After selection of menu item Object Properties from the context menu a dialog win dows opens where the Update time can be edited The Update time should be set to 128ms ...

Page 62: ...ing up PROFIBUS To change the baud rate of a PROFIBUS segment the Master ad dress or any other bus parameter please open the context menu of the channel of the PROFIBUS module and select menu item Object Properties ...

Page 63: ...OFIBUS slave attached to channel 1 of module 1 with PROFIBUS slave address 3 then the corresponding slot is 9 so the user needs to drag the slave to slot 9 After adding the PROFIBUS slave into the appropriate PROFINET slot the slave modules need to be added to the project All PROFIBUS slave modules will appear as sub modules in the hardware catalog To add PROFIBUS slave modules to the project thes...

Page 64: ...64 In the next example there is a HART slave attached to the HART module at channel 4 According to the example in chapter 5 2 3 the user needs to drag the HART slave into slot 29 ...

Page 65: ...r specific parameter data these parameters can be changed To do so please double click on the module or select menu item Object Properties in the context menu of the module 5 3 5 Parameterisation of PROFIBUS slaves and PROFIBUS modules ...

Page 66: ... directly from the workstation The isNet Lite acts as a head module Up to 5 fieldbus specific modules PROFIB US PA DP and HART or digital I O modules can be connected a free combination of the modules is supported The PROFIBUS DP modules are equipped with one or two bus interfaces single dual module PROFIBUS PA with up to 4 and HART supports up to 8 bus interfaces For a detailed description of the...

Page 67: ...nce model is separately detected and can also be addressed separately The software also offers a protocol monitor an integrated oscilloscope and an extensive analysis of statistic data e g error counters or average time intervals Sophisticated filter and trigger possibilities restrict the data volume and allow for tailored start and stop conditions of the monitoring For a detailed description of t...

Page 68: ...escription 1 0 05 09 18 initial version 1 1 21 11 18 new texts images Last changed 11 March 2019 Thorsis Technologies GmbH Oststr 18 39114 Magdeburg Germany Tel 49 391 544 563 1000 Fax 49 391 544 563 9099 info thorsis com www thorsis com ...