TMG TMG-SP150, Product Manual

Page 1: ... to make sure all parts are received Wear proper safety goggles or other protective gears while in assembly Missing parts or questions on assembly Please call 1 877 761 2819 or email cs tmgindustrial com Do not return the product to dealer they are not equipped to handle your requests WWW TMGINDUSTRIAL COM Toll Free 1 877 761 2819 PRODUCT MANUAL ...

Page 2: ...ion bearings seals u joints and many other jobs TECHNICAL SPECIFICATIONS Description Model TMG SP150 Capacity 150 Ton Working press Ton 150 165 Max work range in 37 Stroke length in 13 3 4 Working width in 39 3 8 Cylinder left right movement 13 Carriage pin diameter 2 3 16 Power Unit 115 Volt 60Hz 2HP Hydraulic tank capacity 8Gallon Dimensions L x W x H 77 1 2 x 39 3 8 x 82 1 2 Safe Operating Temp...

Page 3: ...e equipment There are specific applications for which the Shop Press was designed Always check of damaged or worn out parts before using the Shop Press Broken parts will affect the Shop Press operation Replace or repair damaged or worn parts immediately Store idle Shop Press When Shop Press is not in use secure it out of the reach of children Inspect it for good working condition prior to storage ...

Page 4: ...operate this equipment as directed may cause injury or death The distributor is not responsible for any damages or injury caused by improper use or neglect SAFETY MARKINGS WARNING 1 Study understand and follow all instructions before operating the device 2 Do not exceed rated capacity 3 Prior to use make sure the press is securely anchored 4 The press shall be installed and operated in accordance ...

Page 5: ... duty work gloves when operating the press Keep proper balance and footing do not over reach and wear nonskid footwear Only use this press on a surface that is stable level dry and not slippery and capable of sustaining the load Keep the surface clean tidy and free form unrelated materials and ensure that there is adequate lighting Inspect the press before each use Do not use if bent broke cracked...

Page 6: ...ut 36 ELECTRICAL INSTALLATION Motor nameplate volt age must be available at the motor when it is operating Choose a site that avoids long power cord runs Voltage drop increases with the length of power cord Larger wire diameter may be required When wiring the motor follow all local electrical and safe ty codes as well as the National Electric Code NEC and Occupational Safety and Health Act OSHA En...

Page 7: ...e available usable oil in the reservoir This can cause oil foaming erratic move ment of hydraulic components and pump failure 3 Attach the power switch 21 to the frame with screw then attach the hydraulic hose 28 A to A and B to B Note DO NOT make the hydraulic hose joints are installed incorrectly Check that power unit is secure before using the power unit CAUTION Do not use teflon tape on NPTF P...

Page 8: ...screw with bolt 1 and washer 2 6 Raise the joined press bed frame 55 to the desired height and insert the bed frame pins 52 into the holes on the frames CAUTION Press bed frame is heavy and could cause a potential hazard Raise press bed frame with 2 or more people WWW TMGINDUSTRIAL COM P8 19 Toll Free 1 877 761 2819 ...

Page 9: ...oid misoperation and unnecessary accident risks 9 The press is now ready for use NOTE Select the matching socket to ensure the power line connection is safe and firm When operating the equipment in case of sudden failure turn off the power supply quickly in case of failure so as to prevent the accident from happening again Operate again after troubleshooting WWW TMGINDUSTRIAL COM P9 19 Toll Free 1...

Page 10: ... of motor 8 On start up jog the motor to prime the pump to insure adequate lubrication After inlet line is full motor may be operated at full speed CAUTION Never run the pump dry 9 Keep all lines as short as practical 10 Never exceed the maximum operating pressure 11 Do not overtighten fittings bolts etc as this can dam age the units 12 Provide adequate cooling for the hydraulic oil so as not to a...

Page 11: ...m the parts breakdown 1 Insert the bed frame pins 52 to desired height then lover the bed frame 55 Ensure bed frame is fully rested on the bed frame pins 2 Place work piece on the bed frame use every precaution necessary to ensure safety and to prevent accidents Position work piece in a manner which not allow it to inadvertently fall from the bed frame or pressing block 3 The operating handle 3 mo...

Page 12: ...mittently run unit several times This will prime the pump and fill the hydraulic lines CAUTION Check motor fan rotation at this time to avoid damaging pump or pump shaft seal 2 After hydraulic lines have been filled check reservoir for sufficient oil level Replenish oil level if necessary 6 When work is completed Turn the control stem to the right to middle and then to right until ram is free from...

Page 13: ...equipment Are not self lubricating inspect the equipment before use and lubricate when necessary After cleaning Lubricate the equipment using a high grade light penetrating oil or lubricating spray For light duty use lubrication once a month For heavy and constant use lubrication recommended every week NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES Rust Prevention Check rams and pump p...

Page 14: ...R OIL IN THE JACK 2 ONLY USE ANTI FOAMING JACK OIL 3 ALWAYS USE A GOOD GRADE HYDRAULIC JACK OIL 4 DO NOT USE HYDRAULIC BRAKE FLUID AALCOHOL GLYCERINE DETERGENT MOTOR OIL OR DIRTY OIL 5 USE OF A NON RECOMMENDED FLUID CANCAUSE DAMAGE TO A JACK 6 AVOID MIXING DIFFERENT TYPES OF FLUID AND NEVER USE BRAKE FLUID TURBINE OIL TRANSMISSION FLUID MOTOR OIL OR GLYCERIN IMPROPER FLUID CAN CAUSE PREMATURE FAIL...

Page 15: ...alve not tightly closed Ensure release valve tightly closed Overload condition Remedy overload condition Power unit malfunctioning Replace the power unit Reservoir overfilled Remove pump then drain fluid to proper level Linkage binding Clean and lubricate moving parts Fluid level low Ensure proper fluid level Air trapped in system Purge air from system WWW TMGINDUSTRIAL COM P15 19 Toll Free 1 877 ...

Page 16: ...19 ASSEMBLY DIAGRAM WWW TMGINDUSTRIAL COM P16 19 Toll Free 1 877 761 2819 ...

Page 17: ...12 Ram assembly 1 40 Pin 20 1 13 Right Angle Connect 1 41 Shaft ring 20 2 14 Shaft ring 17 4 42 Connecting shaft 3 15 Bearing 16003 4 43 Washer 20 6 16 Sliding axle 2 44 Nut M 20 6 17 Frame 1 45 Bolt M 16x50 4 18 Washer 12 8 46 Base 2 19 Nut M 12 10 47 Washer 16 4 20 Bolt M12x40 4 48 Lock Washer 16 4 21 Mains switch 1 49 Nut M 16 4 22 Compound gasket 4 50 Grille 2 23 Pipeline 2 51 Bolt M 10x20 4 2...

Page 18: ...x160x12 2 4 Wear ring 1 5 Piston Head 1 6 Screw M8X10 1 7 O Ring 68x3 5 2 8 Piston Rod 1 9 Pressure head 1 10 Straight joint 1 11 Cylinder nut 1 12 Y Ring 130x117x10 1 13 O Ring 210x5 3 1 14 O Ring 195x4 1 15 Cylinder Assembly 1 16 Right Angle Connect 1 WWW TMGINDUSTRIAL COM P18 19 Toll Free 1 877 761 2819 ...

Page 19: ...ELECTRIC CIRCUIT DIAGRAM Motor 115V 60Hz 1Phase 2HP 1750RPM WWW TMGINDUSTRIAL COM P19 19 Toll Free 1 877 761 2819 AC motor Power Switch Box L N G ...