Tomar TV-6000, Owner'S Manual

Page 1: ...S REQUIRE THAT THE FEED WATER CONTAIN NOT MORE THAN 0 1 PPM CHLORINE HIGH CHLORINE LEVELS WIL DAMAGE THE MEMBRANES FOR CHLORINATED TAP WATER FEED INSTALL A N APPROPRIATELY SIZED CARBON PREFILTER TO PREVENT MEMBRANE DAMAGE DUE TO CHLORINE Tomar Water Systems Inc 804 North Twin Oaks Valley Road 118 San Marcos CA 92069 tv6k8kman 09 13 ...

Page 2: ...TOMAR TV 6000 SYSTEM ...

Page 3: ...AL FLOAT SWITCH WIRING 13 4 3 2 EXTERNAL PRESSURE TANK SWITCH WIRING 13 4 3 3 PRE TREAT LOCKOUT SWITCH WIRING 13 5 0 STARTUP FLUSH AND PERFORMANCE VERIFICATION 14 5 1 PUMP ROTATION DIRECTION 14 5 2 INITIAL START AND FLUSHING 14 5 3 PERFORMANCE VERIFICATION 14 5 3 1 FLOW TESTS 15 5 3 2 RECOVERY 15 5 3 3 REJECTION 15 5 3 4 LOW PRESSURE SWITCH TEST 15 5 3 5 OPTIONAL TANK PRESSURE SWITCH TEST 15 5 3 7...

Page 4: ...ES AND SPARES 21 TOMAR LIMITED ONE YEAR WARRANTY 24 ATTACHMENTS Chemical Injection Rate Calculation 26 Performance Record Data Sheet 27 NOTE Systems may vary from manual content due to manufacturer s design changes options or per customer special configuration requests 2 ...

Page 5: ...al 150 psi 10 3 bar 150 psi 10 3 bar Maximum 200 psi 13 8 bar 200 psi 13 8 bar Nominal Recovery Without Recirculation Valve 51 41 With Recirculation Valve 70 70 Electrical Supplies 220V 60 Hz 8 A 9A 1 phase 220V 60 Hz 3 phase 3 5A 4 8A 480V 60 Hz 1 6 A 2 4A 3 phase Motor Rating 1 0 HP 1 5 HP Sta Rite HPS7E HPS10F 16 Stage 14 Stage System Dimensions 49 H x 28 W x 32 D 125cm x 71cm x 81cm Dry Weight...

Page 6: ...LENOID VALVE 5 BRINE CONTROL VALVE 6 RECIRCULATION VALVE 7 PRE FILTER IN OUT GAUGES 8 VESSEL IN OUT GAUGES 9 LOW PRESSURE SWITCH 11 PRODUCT FLOW METER 12 BRINE FLOW METER 13 RECIRCULATION FLOW METER 14 N A 15 SYSTEM CONTROLLER COND MONITOR 16 CONTROL PANEL 17 SS FRAME 18 N A 19 LEVELLING FEET 20 POWER SWITCH 4 ...

Page 7: ...Figure 1 Typical System Configuration TV 12K shown 5 ...

Page 8: ...s of detecting filter clogging to know when it is time to replace the element See Section 7 4 For additional gauge options see 2 2 SYSTEM OPTIONS VESSEL IN OUT GAUGES 8 These gauges display the operating pressures at the inlet and outlet of the membrane s vessel s These pressures are used in the setup of the unit and as an early warning of membrane fouling or degradation For additional gauge optio...

Page 9: ...at prevents pressurized product water from flowing back into the desalinator and possibly damaging the membrane when the system is off The product water check valve is only required when using a pressurized storage tank However presence of this valve will not affect operation with a non pressurized storage tank TANK FLOAT SWITCH not shown Installed in an atmospheric storage tank to control system ...

Page 10: ...indicates that the product water tank is not full and as long as the other sensor inputs are in a normal state Product Water Conductivity The controller is connected to a product water conductivity sensor located near the product water outlet connector The conductivity measurement value will be shown in the controller display during normal operation If the conductivity value exceeds a preset maxim...

Page 11: ...rate Qr Recirculation flow rate Qp Product flow rate Qro Flow rate to the RO vessels pump output Qs Qb Qp Qro Qs Qr Recovery Qp Qs The system RO pump is a multi stage centrifugal type pumps running at 3450 rpm for 60 Hz opera tion and 2875 rpm for 50 Hz operation This type of pump runs essentially at full motor horsepower through the normal pressure and flow operating range of the pump Pump flow a...

Page 12: ...r the system starts as aXXX The range is from 000 to 249 seconds 4 minutes If no startup flush is desired or if the flush option is not installed set the value to 001 otherwise set the time to the desired duration When done press the C T button to save the value 3 Press SET a fourth time The display will now indicate the duration of flush that will occur whenever the system shuts down as bXXX The ...

Page 13: ...Figure 2 System Plumbing Diagram 11 ...

Page 14: ...Figure 3 System Electrical Schematic Diagram ...

Page 15: ...o be considered in the location selection 4 2 PLUMBING see Figure 2 Always adhere to local plumbing codes when installing the system When installation procedures conflict with your local plumbing codes STOP and contact your dealer or Tomar Connect a feed water supply line to the pre filter inlet the filter is 3 4 fnpt on the left side The product and drain line connections are tube QC fittings at ...

Page 16: ... WITH ALL APPLICABLE ELECTRICAL CODES TV Series systems come standard with bare power leads for either hard wiring to a disconnect box or for installation of the proper power plug Be sure the receptacle you use is on a circuit that has a Ground Fault Interrupter GFI and has sufficient capacity for the operating current as listed in 1 0 SYSTEMS SPECIFICATIONS It is recommended that the unit be inst...

Page 17: ...er are dry contacts there is no wire preference or polarity for making the connections 5 0 STARTUP FLUSH AND PERFORMANCE VERIFICATION Although TV Series systems are fully tested at the factory prior to shipping it is strongly recom mended to flush and verify your system s performance on site particularly if the unit was not in stalled soon after delivery NOTE FOR 3 PHASE POWER DO NOT ATTEMPT TO RU...

Page 18: ...at the end of this manual This data reflects unit performance with municipal water available at the factory To ensure optimum performance on site data should be taken and compared to the factory test data This data should be taken after the system has been flushed for one hour Some deviations may be seen due to differences in feed water TDS and temperature between the site and factory If you have ...

Page 19: ... 3 7 OPTIONAL BLENDING SYSTEM Start the RO with the valve closed The TDS meter is reading the product water quality as produced by the RO system Allow the TDS to stabilize then gradually open the blending valve allowing time for the new TDS reading to stabilize Adjust the valve to product the desired product TDS 5 3 8 OPTIONAL AUTO FLUSH SYSTEM The auto flush is normally set at 5 minutes Check ope...

Page 20: ...Figure 4 PVC Vessel Membrane Assembly 18 ...

Page 21: ...Figure 5 Stainless Steel Vessel Membrane Assembly 19 ...

Page 22: ... 1 4 bar Before servicing always disconnect power to the unit to avoid shock To adjust remove the switch cover and refer to the diagram inside Turn the tall center adjustment nut counterclockwise to decrease cutout pressure and clockwise to increase cutout pressure This adjustment will also change cut in pressure to maintain the same differential pressure Turn the lower side adjustment nut counter...

Page 23: ...e ring toward the center of the vessel and working around to remove it from the groove in the vessel For the SS vessels Figure 5 pull the half clamps In the next step it is best to remove the membrane in the direction of flow as labeled on the outside of the vessel The end plugs are not easily removed On the end where product is removed you may remove the fitting and install a short piece of pipe ...

Page 24: ...ing it into cap in a counter clockwise direction as viewed from top A wrench should not be needed Hand tightened is sufficient Restore water and power check for leaks 8 0 PLANT SHUTDOWN RO systems require brine replacement for short or long term shutdown The duration between flushes depends on feed water usage conditions and type of unit and duration of the shutdown The shutdown procedure should b...

Page 25: ...r sediment filter installed Move the sole noid valve lever to the closed position Turn the RO system on and adjust brine and re circulation valves to produce the original operating pressure and flow conditions 9 0 PARTS ACCESSORIES AND SPARES Where the spares schedule is shown at the group heading determine the component installed in your RO unit We recommend spares be available after the time ind...

Page 26: ...ith Valve 103354 Flow Meter 0 10 gpm Acrylic Block Panel Mnt with Valve FILTRATION 100552 Housing Cap Assy 20 fpt ports 105191 Filter Cartridge 20 Sediment 10 micron 3 months 100300 Filter Cartridge 20 Sediment 20 micron 3 months 103355 Filter Cartridge 20 Sediment 1 micron 3 months MISCELLANEOUS 107152 Frame TV 6 8K Stainless Steel 107160 Panel Main white ABS 101910 Vessel Mounting Clamp for SS v...

Page 27: ...ranty Tomar warrants the membranes per the manufacturers warranty These warranties generally cover faulty material and workmanship for anywhere from 1 to 3 years Membrane fouling will normally not be covered The manufacturers warranty of elements selected will be provided on demand per the manufacturer s warranties These warranties generally cover faulty material and workman ship for 1 year INCIDE...

Page 28: ...25 NOTES ...

Page 29: ...bout 5 of maximum for this pump about 0 3 gpd Also the higher the pump rate the more even the injection flow rate to the feed stream will be The anti scalant can be diluted but not to a lower concentration than 15 For our example we will use 20 Our solution tank has a 15 gallon capacity We will plan on putting in 12 gallons total The dilution mixture will be 12 0 20 2 4 gallons of anti scalant wit...

Page 30: ...PERFORMANCE RECORD DATE PRE FILTER FEED WATER PRODUCT VESSEL BRINE REJ IN PSI OUT PPM TEMP GPM PPM IN PSI OUT GPM RCVRY 27 ...

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