Tomcat CARBON 24'' EDGE, Operating Instructions Manual

Page 1: ...711 South Street Racine WI 53404 USA 800 450 9824 001 262 681 6470 V18 234 2018 RPS Corporation TC CARBON OP EN Read these Instructions before using the machine Read these Safety Messages before using the machine Scan With Phone for more Information ...

Page 2: ...ellent performance but the best results will be obtained at the most minimum costs if The machine is regularly maintained per the Authorized Local Distributor The machine is operated with reasonable care and caution The machine is maintained with manufacturer supplied parts LOCATE SERIAL NUMBER The serial number of your machine is located on the lower half of the control panel of the machine AS OU...

Page 3: ...om Battery Charger 16 Transportation Forward 17 Transportation Reverse 18 Fill Solution Tank 19 Operation Scrubbing 20 Draining Recovery Tank 21 Draining Solution Tank 22 Flushing Recovery Tank 23 Clean Drain Saver 24 Clean Cylindrical Hopper 25 Clean Vac Box System 26 Remove Disk Brushes 27 Remove Cylindrical Brushes 28 Remove EDGE Pads 29 Charge Batteries 30 Battery Chargers 31 Common Wear Parts...

Page 4: ...Distributor Unless you have read and understood this Operator s Manual On surfaces with greater than a 2 grade unless this machine is equipped with a functional parking brake On surfaces with greater than an 8 grade at any time On Loading Docks WHEN OPERATING THIS MACHINE Remove loose objects from the floor that could be projected from the rotating Brushes Keep your hands and feet away from the ro...

Page 5: ...t remove paint over or destroy warning decals If warning decals become damaged call 1 262 681 3583 for free replacements WARNING Dress safely Do not wear a neck tie scarf or any loose or dangling clothing while operating this machine Loose or dangling clothing or neck wear can tangle in rotating parts causing serious injury or death WARNING Always turn off this machine before leaving it unattended...

Page 6: ...H THE MA CHINE ALWAYS DISCONNECT THE BATTERY BEFORE SERVICING THE MACHINE REFER TO MANUAL OR CALL 011 262 681 3583 DANGER EXPLOSION RISK EXPLOSIVE HYDROGEN GAS FORMS WHEN BATTERIES ARE CHARGING AN OPEN FLAME OR SPARK CAN CAUSE THIS GAS TO EXPLODE ONLY CHARGE THE BATTERIES IN THIS MA CHINE IN A WELL VENTILATED AREA TO AVOID DAMAGE TO THIS MACHINE s 53 002 6 4 2 43 9 s 7 4 2 4 0 2 452 534 4 8 F 54 s...

Page 7: ...lution flow is ON 6 VACUUM ON Indicates the Vacuum is ON 7 KEY SWITCH HOUR METER Indicates total hours the machine has had keyswitch ON 8 TRANSPORT HOUR METER Indicates total hours the drive system has been in operation 9 SCRUB BRUSH HOUR METER Indicates total hours the brush motors have been in operation 10 VACUUM HOUR METER Indicates total hours the vacuum motor has been used 11 DIAGNOSTIC CODE ...

Page 8: ... 8 TC CARBON OP EN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 10 11 12 13 14 15 17 16 18 1 4 5 7 8 9 6 2 3 OPERATION CONTROLS ...

Page 9: ...and Vacuum Motor 5 DOWN PRESSURE OUTPUT Indicates the level of downpressure that is being applied to the floor surface 6 BATTERY GAUGE Indicates the level of battery charge available 7 ACTIVE VOLT AMP DRAW Indicates the live DC Volts under battery gauge and Amp draw under systems when machine is running 8 ACTIVE SYSTEM MACHINE DISPLAY Indicates which systems of the equipment currently has power 9 ...

Page 10: ...Locked Unlocked Transport Motor Working Active Inactive Scrub Deck Motor s Working Active Inactive Solution Pump Working Active Inactive Vacuum Motor Working Active Inactive Solution Setting 0 1 2 3 4 Down Pressure Setting 1 2 3 4 Mode Selection Transport Only Single Scrub Double Scrub Vacuum Only ...

Page 11: ...amed and custom programmed or even disabled if not needed The zone you are working in is highlighted as indication In Figure 1 the zone selected is Zone 1 Figure 2 shows Zone 3 locked out by the indicator lock icon TOUCH SCREEN ZONE OPERATION OPTIONAL 3 1 NAME SUDS SUDS 3 1 NAME SUDS SUDS 3 1 NAME SUDS SUDS ...

Page 12: ...get access to setup Once you have entered the password you will see the Figure 3 screen where you can alter the name solution output down pressure setting scrubbing speed and vacuum power Alternatively you can lock the Zone out from this screen To alter the name of a Zone simply click on the black name box and a full keyboard will appear as Figure 4 shows TOUCH SCREEN ZONE PROGAMMING OPTIONAL 3 1 ...

Page 13: ...ble environmental hazard Consult your Battery supplier for safe disposal methods NOTICE Orientation of Batteries is critical for cables to reach Ensure proper torque values when installing batteries Between 8 12 ft lbs 24 VOLTS 4 1 2 3 BATTERY SETUP ...

Page 14: ... 14 TC CARBON OP EN 3 3 2 2 1 4 REMOVE SQUEEGEE ...

Page 15: ...TC CARBON OP EN 15 ADJUST SQUEEGEE ...

Page 16: ... 16 TC CARBON OP EN REMOVE FROM BATTERY CHARGER 2 1 Please refer to OEM Charger Operating Instructions for more information ...

Page 17: ...TC CARBON OP EN 17 1 2 4 3 5 SPEED TRANSPORTATION FORWARD ...

Page 18: ... 18 TC CARBON OP EN TRANSPORTATION REVERSE 1 2 ...

Page 19: ... l 130 F 54 C FILL SOLUTION TANK DANGER EXPLOSION RISK Flammable materials can cause an explosion or fire Do NOT use flammable materials in Tank or pick up CAUTION TO AVOID DAMAGE TO THIS MACHINE Use APPROVED detergents only Water temperature must not exceed 130 F 54 C Do NOT use high percentage Bleach mixture ...

Page 20: ... 20 TC CARBON OP EN 4 7 2 3 1 5 6 SPEED OPERATION SCRUBBING ...

Page 21: ...TC CARBON OP EN 21 DRAINING RECOVERY TANK 2 1 1 WASTE WATER DRAINS ONLY WASTE WATER DRAINS ONLY ...

Page 22: ... 22 TC CARBON OP EN DRAINING SOLUTION TANK 2 1 WASTE WATER DRAINS ONLY WASTE WATER DRAINS ONLY ...

Page 23: ...TC CARBON OP EN 23 FLUSHING RECOVERY TANK 1 2 ...

Page 24: ... 24 TC CARBON OP EN CLEAN DRAIN SAVER 1 2 3 ...

Page 25: ...TC CARBON OP EN 25 CLEAN CYLINDRICAL HOPPER 2 1 ...

Page 26: ... 26 TC CARBON OP EN CLEAN VAC BOX SYSTEM 1 1 3 4 3 4 2 5 6 7 8 ...

Page 27: ...TC CARBON OP EN 27 REMOVE DISK BRUSHES 1 1 2 Rotate after 25 hrs ...

Page 28: ... 28 TC CARBON OP EN REMOVE CYLINDRICAL BRUSHES 1 2 Rotate after 25 hrs ...

Page 29: ...TC CARBON OP EN 29 REMOVE EDGE PADS 1 2 Grip Face Spacer Prep Pad Never place Prep Pad directly on Grip Face ...

Page 30: ... 30 TC CARBON OP EN CHARGE BATTERIES 1 2 Please refer to OEM Charger Operating Instructions for more information ...

Page 31: ...Hz DC Power OUT 24VDC 25A Please refer to OEM Charger Operating Instructions for more information Onboard AGM International Chargers AC Power 80 270VAC 50 60Hz DC Power OUT 24VDC 27A Please refer to OEM Charger Operating Instructions for more information BATTERY CHARGERS ...

Page 32: ...erate Red White 422W Light White CYLINDRICAL BRUSHES BRUSHES MODEL 25 CYLINDRICAL MODEL 29 CYLINDRICAL LEVEL Tough Grit 236 697S 276 697S High Midi Grit 236 697C 276 697C Medium Light Grit 236 697PS 276 697PS Moderate Nylon 236 697N 276 697N Light Tampico 236 697T 276 697T Light EDGE PADS AND SCREENS DESCRIPTION 24 14 SCRUBDECK 28 14 SCRUBDECK White Pad N A EDGE 4054 Red Pad EDGE 2404 EDGE 4053 Bl...

Page 33: ... Squeegee Optional Optional Optional Optional Optional Optional SQUEEGEE SIZE LINATEX BLADE KIT GUM RUBBER BLADE KIT URETHANE BLADE KIT COMPLETE SQUEEGEE ASSEMBLIES 36 Squeegee 36 770L 36 770G 36 770U 36 7180 42 Squeegee 42 770L 42 770G 42 770U 42 7180 SQUEEGEE MATERIAL USED FOR LINATEX Provides best wear and tear resistance Not designed for use with harsh chemicals URETHANE Provides best resistan...

Page 34: ...or Circuit Open The controller is not seeing continuity on the vacuum motor circuit This can be caused by the wiring to the scrub brush motor s corroded connections or a faulty motor 7701 7703 Vacuum Motor Circuit Over Current The vacuum motor output is exceeding its limit This can be caused by a faulty vacuum motor s or damaged vacuum motor wiring 1E03 Charger Seat Switch Charger is plugged in or...

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Page 36: ... RPS Corporation 2018 1711 South Street Racine WI 53404 www tomcatequip com Tel US 800 450 9824 Tel Int 001 262 681 6470 ...