Tork TREA 0060, User Manual

Page 1: ...valve automation PLEASE READ THE INSTRUCTIONS BEFORE USE JULY 2020 TREA 0060 0080 ELECTRICAL ACTUATOR USER MANUAL www smstork com ...

Page 2: ...Operation Conditions 8 c ProtectionMeasures 8 d Options 9 4 PRODUCT INSTALLATION 9 a Actuator Installation to Valve 9 b Manuel Control 12 c AdjustingCamsandLimitSwitches 12 d Technical Dimensions 13 e Atex 13 f Proportional Control Unit 14 g PIUPotentiometerUnit 15 5 ACTUATORCONTROL 16 a ManualControlwithHandwheel 16 b Manuel Control on PCB Card 16 c Proportional Card Adjustment 17 ControlSignalSe...

Page 3: ...le Output Signal 18 Automatic Calibration 18 Restart in Protection Mode 19 d ThemeaningofLEDlights 19 6 CONNECTION DIAGRAMS 21 7 WARNINGS 26 8 PRODUCTLIFE 26 9 PRODUCT MAINTENANCE 27 10 PRODUCT SPARE PARTS 29 11 PRODUCT SHIPMENT 29 12 WARRANTYCONDITIONS 29 ...

Page 4: ...upled to the actuator Depending on the feature of the coupled valve and customer request related to flow control it is produced as Open Close Control Electric Actuator Proportional Control Electric Actuator Battery Electric Actuator and Onsite Controlled Electric Actuator a Intended Use of the Product Electric actuators are among the most used control elements in valve control The duties of electr...

Page 5: ...S 00 NA 01 PIU With Potentiometer Unit 02 LCU Local Control Unit With LCD Display 03 RBU With Chargeable Battery Unit OPTIONS X 0 Wifi not available 1 Wifi available Y 0 No communication module 1 Profibus 2 Profinet 3 Modbus 4 Ethernet Z 0 Bluetooth not available 1 Bluetooth available T 0 GPS not available 1 GPS available XYZT SERIES Tork Rotary Electric Actuator OUTPUT TORQUE 0060 0080 0100 0150 ...

Page 6: ...ace Mechanical Stoppers Manuel Handwheel Clutching Star Knob Cable Entries Positions Indicator Fig 1 Electrical actuator inner parts Fig 2 Electrical actuator outer parts TORK electrical actuators don t contain no asbestos quicksilver PCB and other prohibited chemicals Connection Terminals Motor Cams and Limit Switches ...

Page 7: ...dbIICT4Gb IEP17 ATEX Fig 3 Label Output Torque Operation Voltage Power Operation Time Optional Units Opening Closing Time Working Current Table 2 Label values according to product codes Mechanical Power TREA006002010100 Aç Kapat 24 VDC 60 Nm 30 W 14 sn IP67 20 0 C 60 0 C TREA006001010100 Aç Kapat 230 VAC 50 60Hz 60 Nm 50 VA 14 sn IP67 20 0 C 60 0 C TREA008002010100 Aç Kapat 24 VDC 80 Nm 40 W 14 sn...

Page 8: ...Die Cast Electrostatic Powder Coat 230 VAC 24VDC AC Reversible Motor DC Brushed Motor 2x On Off SPDT Max 250VAC 3A 2x On Off SPDT Max 250VAC 3A Continuous as OPEN CLOSE Hand wheel 2W M20x1 5 Gear Oil From 20 C to 60 C Recommended Protection Fuse 4A Type B Automat Fuse Clutch System with handwheel for using manual control automatically exit from manual control Tinned copper braided stranded shielde...

Page 9: ... accepted Before the installation information on the labels and the boxes must be checked Before the installation line voltage and voltage written on the label must be checked if they are in the same range Before the installation product s suitability to the system must be checked The working limits stated in the technical specifications should not be exceeded Before the installation the line volt...

Page 10: ...SMS TORK Endüstriyel Otomasyon Ürünleri San Tic Ltd Şti 10 Fig 5 Electric Actuator Installation to Valve ...

Page 11: ...www smstork com 11 Figure 6 Mounting the Electric Actuator to the Valve with Bracket ...

Page 12: ...hat the actuator is in manual control Manual handwheel is turned according to the opening or closing direction To switch from manual control to electrical control the actuator is powered and the automatic actuator switches itself when the motor rotates c Adjusting Cams and Limit Switches Fig 8 Cams and limit switches OPEN LIMIT SWITCHES OPEN CAMS CLOSE CAMS CLOSE LIMIT SWITCHES SW4 OLS SW2 EOLS SW...

Page 13: ...sed in potentially explosive or hazardous environments There are important requirements to be aware of when using these products In the event that one or more of these conditions are not met the user is liable Atex products Must be used with Atex certified appropriate coupling Must be used with Atex certified appropriate cable The product cover should never be opened when actuator is in energy Gro...

Page 14: ...ection Over and under temperature protection Moisture protection Delay time protection against sudden reverse operation Motor 24V DC Motor 230V AC motor Limit Switches 2x Open Close SPDT Max 250VAC 3A Aux Limit Switches 2x Open Close SPDT Max 250VAC 3A Position Indicator All locations Manuel Control With handwheel Via buttons on control card Inner Heater 2W Cable Entrances M20x1 5 Ambient Temperat...

Page 15: ...electric actuator enables to reach the instant position information of the valve and to keep the valve in the desired position By managing the relay with PLC the actuator can be operated at the desired angle 00 X0 An exemplary connection diagram is shown in Figure 10 and the location of the PIU on the product is shown in Figure 11 POT 10K RELAY PLC ACTUATOR 45 67 8 EARTH NEUTRA L LIVE OPEN STOP CL...

Page 16: ...recommended to bring the proportional electric actuator into manual mode with the help of switches on the PCB board The handle in the center of the manual handwheel is pulled back so that the actuator is in manual control Manual handwheel is turned according to the opening or closing direction To switch from manual control to electrical control the actuator is powered and the automatic actuator sw...

Page 17: ...10 mA OPEN CLOSE CLOSE CLOSE 0 20 mA OPEN CLOSE CLOSE OPEN 2 10 mA OPEN CLOSE OPEN CLOSE 4 20 mA OPEN CLOSE OPEN OPEN 0 5 V DC CLOSE OPEN CLOSE CLOSE 0 10 V DC CLOSE OPEN CLOSE OPEN 1 5 V DC CLOSE OPEN OPEN CLOSE 2 10 V DC CLOSE OPEN OPEN OPEN Table 5 Output Signal Selection Table Figure 14 Output Signal Feedback Selection Switch OUTPUT CONTROL SIGNAL SELECTION SWITCHER Control Signals Pin Positio...

Page 18: ...e user can reverse the input signal as well as the feedback signal This setting can be made by setting the pin 2 of the SETTINGS switch to the ON Up position Based on the example given in the input signal normally the electric actuator will output 4mA when the valve is in full closed position and will output 20mA when the output reverse setting is made This setting is valid for all output signal t...

Page 19: ...CLOSE keys simultaneously for 5 seconds 4 By holding down the SET OPEN keys simultaneously the leds are expected to light up green yellow blue red respectively When the leds are lit automatic calibration is started and automatic calibration is performed d Meaning of LED Lights There are two different led groups on the actuator control board RGB1 and sequential These LEDs light up in different patt...

Page 20: ... Fully close Middle Malfunction Mode F Not Opened closed warning F High temperature high moisture F Low temperature F F No input signal F F No position information PST Mode PST test cannot be done PST test in progress F F Opening valve F F Closing valve Fully open Middle Calibration Mode S S S S SET and OPEN buttons pressed for 3 seconds F F Calibration started valve is closing closing calibration...

Page 21: ...r current pin connection point to be checked in proportional controls OUT Positive voltage or current pin connection point where position information is to be taken in proportional controls OUT Negative voltage or current pin connection point where ground information is to be taken in proportional controls COM The connection point of the desired voltage to be taken from the contacts of the micro s...

Page 22: ...SMS TORK Endüstriyel Otomasyon Ürünleri San Tic Ltd Şti 22 230VAC On Off Wiring Scheme ...

Page 23: ...www smstork com 23 24VDC On Off Wiring Scheme ...

Page 24: ...SMS TORK Endüstriyel Otomasyon Ürünleri San Tic Ltd Şti 24 230 VAC Proportional Electric Actuator Wiring Scheme ...

Page 25: ...www smstork com 25 24 VDC OProportional Electric Actuator Wiring Scheme ...

Page 26: ...r close the valve and can damage the electrical actuator Before removing the electric actuator from the system the voltage on it must be cut off In case of hand lever reach to the end please do not force it to more turn Preventing from any short circuit or open circuit fault the electrical actuator cables must not have any damage twisting smashing on them Moreover the cable twisting on the cable e...

Page 27: ...n Be sure about cable glands and blind plugs are mounted and dry Be sure about if there is no humidity in actuator Be sure about inner heater is working The internal heater prevents the formation of moisture inside the actuator and prevents the electronic parts from breaking down Be sure about is manual hand wheel is operating Be sure about actuator s position indicator and valve position are corr...

Page 28: ...gears must be changed with proper one Manuel handwheel s shafta has broken down Broken shaft must be changed with proper one Valve shaft has broken down Valve shaft must be changed The motor is turning but the valve is not opening closing Gears turn useless Stripped gears must be changed with proper ones The proportional actuator does not give position information Potantiometer gears turn useless ...

Page 29: ...Sanayi Malzemeleri Üretim ve Satışı A Ş warranty coverage against any defect that may occur during production assembly and or defective parts 3 In the case that the product fails within warranty period the time spent on the repair work is added to the warranty period Repair time of the product is maximum 20 twenty working days This time starts from the date on which the failure concerning the prod...

Page 30: ...ity of SMS Sanayi Malzemeleri Üretim ve Satışı A Ş g When our product is damaged due to use with accessories or devices purchased from other firms or unauthorized services h Those damages caused by natural disasters such as fire lightning flood earthquake etc 6 A report prepared by the SMS Sanayi Malzemeleri Üretim ve Satışı A Ş will determine whether the damage was caused by improper use 7 The wa...

Page 31: ...www smstork com 31 ...

Page 32: ...KUL TREA0080 05 01 2021 Rev 02 EN sms tork SMSTORK www smstork com ...