Torklift D3109, Important Owner-Operator Installation Instructions

Page 1: ...1 IMPORTANT OWNER OPERATOR INSTALLATION INSTRUCTIONS D3109 REVISED vers11 BY JL 8 6 2015 TECH SUPPORT 800 246 8132 AFTER INSTALL PLEASE GIVE THIS BOOKLET TO YOUR CUSTOMER...

Page 2: ...driving conditions on or off road A rubber bed mat is recommended to protect the truck bed and camper but is not a requirement to maintain the Torklift legendary lifetime warranty Suspension To signi...

Page 3: ...ITH ALL BRACKETS READ AND UNDERSTAND ALL INSTRUCTIONS MAKE SURE THE VEHICLE IS IN PARK ON A LEVEL SURFACE AND WHEELS ARE CHOCKED BEFORE STARTING THE INSTALLATION 2010 AND LATER MODEL VEHICLE INSTALLAT...

Page 4: ...4 PHOTO 2 1 PASSENGER SIDE REMOVE THESE THREE FACTORY AET PHOTO 2 1 BUMPER BRACKET CROSS TUBE FROM HITCH Additional Factory bolt Original Factory bolt FRAME OF TRUCK...

Page 5: ...Slide the Tie Down Receiver onto the outside of the frame Line up the holes with the bumper bracket Tie Down Receiver and the frame then reinstall the factory fasteners Photo 3 1 3 2 TIE DOWN PLATES...

Page 6: ...asher and one 1 2 Star Washer and install through the oval hole and the Tie Down Receiver plate Install two 1 2 Flat Washers one 1 2 Lock Washer and one 1 2 Hex Nut onto the previously installed 1 2 X...

Page 7: ...7 PHOTO 4 1 PHOTO 4 2 INSIDE OF FRAME ON PASSENGER SIDE TIE DOWN RECEIVER OVAL HOLE AND THE TIE DOWN PLATE MEET A 1 X 2 PLATE WASHER IS NEEDED...

Page 8: ...n the passenger side locate the section of frame where the bumper bracket attaches near the end of the frame Step 7 Remove the three factory bolts that attach the bumper bracket to the frame and loose...

Page 9: ...rame and locate the oval hole on the inside of the frame The oval hole is located on a piece of metal material that drops down from the factory hitch Photo 8 1 PASSENGER SIDE OF FRAME VIEWOUTSIDE LOOS...

Page 10: ...e Washer and a 1 2 Star Washer into the oval hole and through the Tie Down Receiver plate On the other side install two 1 2 Flat Washers one 1 2 Lock Washer and one 1 2 Hex Nut onto the previously ins...

Page 11: ...NGER SIDE OF FRAME VIEWING FROM THE INSIDE OF THE FRAME TO THE OUTSIDE SUPPLIED 2 X 1 2 HEX BOLT 1 X 2 PLATE WASHER 1 2 STAR WASHER PASSENGER SIDE OF FRAME VIEWING FROM THE BACK TO THE FRONT FACTORY C...

Page 12: ...torque to 60 ft lbs 81nm Tighten the previously loosened bumper bracket bolts to 30ft lbs 40nm Photo 10 2 Note On some vehicles it may be necessary to use a screwdriver to help re align the bumper br...

Page 13: ...13 PHOTO 10 1 PHOTO 10 2 May need to re align holes with screw driver or drill out slightly with drill...

Page 14: ...front of the truck and the shorter side of the rear insert should point towards the rear of the truck Once installed attach the TorkLift directional stickers to the face of the bullet plate on the in...

Page 15: ...rface and the camper can slide on top of the slick surface of the bed liner The liner can also act as a spring causing a trampoline effect increasing vertical truck camper movement independent of the...

Page 16: ...ive in material or workmanship when presented to Torklift TRANSPORTATION CHARGES PREPAID by purchaser at the address above THIS WARRANTY IS LIMITED TO DEFECTIVE PARTS REPLACEMENT ONLY LABOR CHARGES AN...

Page 17: ...of your time to complete the Product Registration Warranty Card on the next page When registering your newly purchased TorkLift products you can be assured that your contact information is secure and...

Page 18: ...________ INSTALLED BY OWNER ABOVE DEALER ANOTHER DEALER IF ANOTHER DEALER WHO _______________________________________ PART ___________________ PART _______________________ OFFICIAL WARRANTY REGISTRATI...