Toro 07230, Operator'S Manual

Page 1: ...50 1 1 72 1 12 2 7 352 8 7 7 6 66 17 7 7 28 25 1 27 5 23 5 725 2 7 0 1 5 1 81 567 1 7 217 176 2 7 6 0 18 25 7 1 1 6 9 5 67 57 3 57 8 5 77 17 21 72 7 7 7 6 6 0 2 6 7 57 6 0 2 0 16 25 3 5621 6 7 16758 7...

Page 2: ...the user Therefore this manual must be read by you and those involved with the WORKMAN to make sure that safety proper set up operation and maintenance procedures are followed at all times The major s...

Page 3: ...rnal Combustion Engine Powered Industrial Trucks ADDRESS American National Standards Institute Inc 1430 Broadway New York New York 10018 U S A OR Underwriters Laboratories 333 Pfingsten Road Northbroo...

Page 4: ...ing 23 Tipovers 24 Hills 25 Loading And Dumping 25 Transporting Vehicle 25 Towing Vehicle 26 Trailer Towing 26 27 28 28 29 30 38 Jacking Vehicle 30 General Air Cleaner Maintenance 30 Servicing Air Cle...

Page 5: ...ver carry any other passengers on the vehicle 6 Never operate the vehicle when under the influence of drugs or alcohol 7 Become familiar with the controls and know how to stop the engine quickly 8 Kee...

Page 6: ...r crossing roads Always yield the right of way to pedestrians and other vehicles This vehicle is not designed for use on streets or highways Always signal your turns or stop early enough so other pers...

Page 7: ...and safety always purchase genuine TORO replacement parts and accessories Replacement parts and accessories made by other manufacturers could be dangerous Altering this vehicle in any manner may affe...

Page 8: ...4 1 25 1203 2 1 0 12 2 5 0 0 2 02 3 01 0 12 4 2 021 2 0 0 0 21 0 5 30 32 0 6 120 32 0 02 02 02 02...

Page 9: ......

Page 10: ......

Page 11: ...s 23 x 10 5 12 4 ply rating foam filled 4 wheel hydraulic dual safety circuit self adjusting drum 7 diameter front and 8 diameter rear Hand actuated parking brake actuates rear brake shoes 2 post roll...

Page 12: ...14 Locknut 10 24 14 Seat Frame 1 Seat Frame Bracket 2 Carriage Bolts 3 8 16 x 3 4 lg 4 Install seat frame Flange Locknut 3 8 16 4 Capscrew 1 2 13 x 1 lg 2 Locknut 1 2 13 2 Capscrew 3 8 16 x 1 lg 2 Lo...

Page 13: ...0 0 Mount a fender to each side of skirt with 7 10 24 Phillips screws flat washers and locknuts 0 Mount a seat frame bracket to each end of seat frame with 2 3 8 16 x 3 4 carriage bolts and flange loc...

Page 14: ...s and flange locknuts Insert each side of ROPS into mounting bracket on each side of vehicle frame positioning ROPS as shown in figure 7 Secure each side of ROPS to mounting brackets with 2 1 2 13 x 3...

Page 15: ...ry posts Remove filler caps Slowly add electrolyte to each cell until level is up to fill ring Install filler caps 3 237 39 5 00 77 5 0 7530 7 00 39 5 03 3273 37 5 4 576 3 7 9 0 2 6 9 5 35536 32 2 7 5...

Page 16: ...g the American Petroleum Institute API service classification CD Pour oil into fill opening until the oil level is up to the FULL mark on the dipstick Add the oil slowly and check the level often duri...

Page 17: ...coolant at beginning of each day before starting the engine Park machine on a level surface 1 1 5 1 4711 1 34 5574 26 22 16 1 5 3 4 624 3 5 4 028 1 75 7415 29 1 1 62 22 6 56 0 176 5 24 716 6 4 624 3 5...

Page 18: ...man Use of tires not approved may cause turf damage or accelerated drive train damage The brake fluid reservoir is shipped from the factory filled with DOT 3 brake fluid Check level before engine is f...

Page 19: ...3 1 3 2 3 3 31 2 7 3 3 1 5 12 1 16 1 1 4 22 3 5 2 23 23 3 31 2 7 8 41 6 2 3 1 3 20 42 3 1 1 6 2 3 2 1 24 3 22 5 31 2 6 2 43 1 31 2 22 3 2 3 8 3 5 1 12 41 1 2 3 5 1 22 1 1 1 1 1 Fig 17 Whenever the eng...

Page 20: ...ons OFF ON Preheat and START Rotate key clockwise START position to engage starter motor Release key when engine starts The key will move automatically to the ON position To shut engine off rotate key...

Page 21: ...and hold for suggested interval 37 Do not exceed 30 seconds of continuous use or glow plug may burn out prematurely 37 Refer to chart indicating approximate preheat time suggested in various temperat...

Page 22: ...Avoid situations requiring hard stops especially when hauling heavy loads or pulling a trailer It is necessary to fully break in a new set of brake linings to achieve full braking performance Follow...

Page 23: ...r turning stopping accelerating and bumps You and your passenger should remain seated at all times keeping arms and legs inside the vehicle The operator should keep both hands on steering wheel whenev...

Page 24: ...ce a damaged ROPS do not repair or revise Any alteration of ROPS must be approved by manufacturer The best way to prevent accidents involving utility vehicles is through continuous supervision and tra...

Page 25: ...hey are distributed Sand spreads out evenly and quite low Other items such as bricks fertilizer or landscape timbers stack higher in the box The height and weight of the load has a significant influen...

Page 26: ...oad a trailer with 60 of the cargo weight in the front of the trailer This places approximately 10 200 lbs max of the Gross Trailer Weight GTW on the tow hitch of the vehicle When towing either standa...

Page 27: ...on n Engine Oil Level n Transaxle Oil Level n Cooling System Fluid Level1 n Brake Fluid Level n Air Cleaner Dust Cup Filter 2 n Unusual Engine Noises n Unusual Operating Noises n Radiator Screen Clean...

Page 28: ...s of operation More frequent lubrication is required if used for heavy duty vehicle operations The grease fitting locations and quantities are Tie rod ends 4 Fig 24 Front ball joints 4 Fig 24 Rear dri...

Page 29: ...0 0 0 0 1 0 2 0 2 0 4 D D 2 _ D 2 2 D 0 0 4 D 0 0 3 0 1 2 D 0 2 D 3 0 2 4 1 4 0 1 3 2 1 4 1 0 3 1 2 D 0 14 0 4 0 4 1 3 1 2 14 0 4...

Page 30: ...e without jack stands supporting it The vehicle could slip off jack injuring any one beneath it The jacking point at the front of the vehicle is under the front center frame support and at the rear it...

Page 31: ...t Inspect for holes and tears by looking through the filter toward a bright light Inspect new filter for shipping damage Check sealing end of filter Do not install a damaged filter Insert new filter p...

Page 32: ...ull filter out of pump body Fig 37 If filter is to be cleaned wash thoroughly in cleaning solvent and blow compressed air from inside toward outside of element Hold air nozzle at least one inch 25 mm...

Page 33: ...24 3 5 48 6 1 3 Open coolant drain cock at bottom of radiator and allow coolant to flow into drain pan When coolant stops close drain cock Remove coolant drain plug from engine and allow coolant to fl...

Page 34: ...ine must not be running and return spring must be attached Adjust ball joint on accelerator cable to allow 100 250 clearance between accelerator pedal and top of diamond tread floor plate when a 25 lb...

Page 35: ...rew filter on until gasket contacts mounting plate Then tighten filter one half turn Start engine and let run for about two minutes to purge air from the system Stop the engine and check the hydraulic...

Page 36: ...an 75 63 65 0654 5630 423 0 1 05 Tighten jam nuts after adjustment has been attained Recheck clutch safety switch adjustment Fig 50 Engine must not crank unless clutch pedal is 1 25 25 from floor If a...

Page 37: ...e are 3 fuses in the machine s electrical system They are located under right side of dash panel FUSES OPEN LIGHTS HORN 10A DASH 7 5A IGNITION 7 5A Figure 54 1 Fuse block 1 JUMP STARTING PROCEDURE Jum...

Page 38: ...zing make sure it is fully charged The specific gravity of a fully charged battery is 1 250 Battery electrolyte level must be properly maintained and the top of the battery kept clean lf the machine i...

Page 39: ...el Lug Nuts Check Front Wheel Alignment Inspect Service and Parking Brakes Inspect Fuel Lines Replace Electric Fuel Pump Filter Replace Fuel Water Separator Filter Torque Cylinder Head and Adjust Valv...

Page 40: ...ERING WHEEL WORM SCREW POWER ASSISTED STEERING GEAR PITMAN OUTPUT SHAFT IN TANK SUCTION STRAINER 100 MESH TRANSAXLE RESERVOIR HYDRAULIC PUMP DISPLACEMENT SPEED 388 IN REV OR OPERATING SPEED 625 OF ENG...

Page 41: ...FUEL GAUGE HOUR METER RED PINK WHITE WARNING LIGHT CLUSTER WHITE GREEN F DIODE 87 7470 BLACK BLACK ORANGE ORANGE HI LO LOCKOUT SWITCH OPT 2 3 LOCKOUT SWITCH ACCESSORIES AUX FUSE BLOCK BRAKE KIT 3RD H...

Page 42: ......

Page 43: ...e concerning the unit supply the model and serial numbers to ensure correct information and replacement parts are obtained Do not order by reference number if a parts catalog is being used use the par...

Page 44: ...7 9 23 2 0 2 4 523 7 6 2 523 234 2 5 4 15 00 7 4 52 4 2 D This warranty does not apply to parts subject to consumption through use unless found to be defective Examples of parts which are consumed or...