Toro 22302TE, Operator'S Manual

Page 1: ...Operator s Manual International English GB FORM NO 3322 630 Dingo 220 D Traction Unit Model Number 22302TE 990001 Up...

Page 2: ...o the product Although we design produce and market safe state of the art products you are responsible for using the product properly and safely You are also responsible for training persons who you a...

Page 3: ...ion 16 Controls 16 Setting the Parking Brake 18 Starting and Stopping the Engine 18 Driving Forward or Backward 19 Stopping the Traction Unit 19 Moving a Non Functioning Traction Unit 19 Using the Cyl...

Page 4: ...antial shoes Wearing safety glasses safety shoes hearing protection and a hard hat are advisable and may be required by some local ordinances and insurance regulations Ensure that the area is clear of...

Page 5: ...overturn the traction unit Tall grass can hide obstacles Use slow speed on slopes Before starting the engine put the pump selector lever in the slow turtle position so that you will not have to stop...

Page 6: ...her debris build up Clean up oil or fuel spillage Allow the traction unit to cool before storing Use extra care when handling diesel and other fuels They are flammable and vapors are explosive Use onl...

Page 7: ...er Directive 81 1051 EEC Sound Power Level This unit has a sound power level of 103 LwA based on measurements of identical machines per Directive 84 538 EEC Vibration Level This unit has a hand arm vi...

Page 8: ...Safety 6 Slope Chart...

Page 9: ...engine and remove key before leaving the operator s position 9 Wait for moving parts to stop 10 Wear protective foot wear 11 Wear a protective hard hat 12 Wear eye protection 13 Keep bystanders away...

Page 10: ...Figure 2 1 Fast 2 Traction drive 3 Slow 4 Pinch point crushing of fingers or hands 5 Keep hands away 6 Cutting and entanglement in fan 7 Stay away from moving parts 8 Use only diesel fuel 9 Parking br...

Page 11: ...e lever Jam nut 1 1 Install valve lever Key 2 Start the engine Installing the Valve Lever 1 Thread the lever into the pump selector valve Fig 3 Note The lever should be installed with the bend toward...

Page 12: ...ches 66 cm with standard bucket Height to hinge pin 66 0 inches 168 cm standard bucket in highest position Power 14 0 Kw All specifications are for the base unit without an attachment unless otherwise...

Page 13: ...erweight without attachment 7 20 15 Traction unit with an attachment rated with one of the following stability ratings for each slope position A 22 22 20 B 19 19 17 C 15 15 13 D 11 11 9 E 7 5 5 In eac...

Page 14: ...surface lower the loader arms and stop the engine 2 Remove the key and allow the engine to cool 3 Clean around the fuel tank cap and remove the cap 4 Use a funnel and add diesel fuel to the fuel tank...

Page 15: ...sitioned properly between the bowl mounting nut and the filter head 6 Open the fuel shut off valve 7 Open the bleed screws Fig 4 allowing the bowl to fill with fuel 8 Close the bleed screws Checking t...

Page 16: ...Remove the radiator filler cap and check the coolant level Fig 7 The coolant should be up to filler neck 4 If coolant level is low replenish the system IMPORTANT Do not over fill the radiator 5 Repla...

Page 17: ...aulic fluids Other fluids could cause system damage 1 Position the traction unit on a level surface lower the loader arms and stop the engine 2 Clean the area around filler neck of the hydraulic tank...

Page 18: ...key counterclockwise to the off position Throttle Lever The throttle lever regulates the engine speed as measured in rpm revolutions per minute Move the throttle up to increase engine speed or down to...

Page 19: ...d WHAT CAN HAPPEN You could be thrown forward or backwards resulting in injury If the traction unit accelerates quickly you could loose control of the traction unit and injure bystanders or yourself Y...

Page 20: ...lock position however the trencher does work best if you set it close to nine o clock so that the traction unit will creep slowly when trenching Note The flow divider control can be fixed in place by...

Page 21: ...al Note The farther you move the traction control levers in either direction the faster the traction unit will move in that direction Stopping the Traction Unit To stop the traction unit move the trac...

Page 22: ...ock 2 Lift cylinder 3 Hairpin cotter 4 Clevis pin 5 Lift cylinder rod 6 Start the engine 7 Slowly lower the loader arms until cylinder locks contact the cylinder body and rod end 8 Stop the engine Rem...

Page 23: ...mount plate at the same time IMPORTANT The attachment should be raised enough to clear the ground and the mount plate tilted all the way back 7 Stop the engine 8 Engage the quick attach pins Fig 16 m...

Page 24: ...the hydraulic couplers and disconnect them IMPORTANT Connect the attachment hoses together to prevent hydraulic system contamination during storage 6 Install the protective covers onto the hydraulic...

Page 25: ...ubrication X Wheel Nuts tighten Initial Chassis grease2 X Air Cleaner Pre Cleaner empty X X Paper Air Cleaner service1 X Paper Air Cleaner replace1 X Fuel drain3 X Hydraulic lines5 check X Battery che...

Page 26: ...cup and rubber baffle each day Never allow dust to build up closer than one inch from the rubber baffle 1 Dump dust out of the dust cup 2 After cleaning the cup and baffle assemble and install both pa...

Page 27: ...amage is evident Installing the Air Filter Cartridge 1 Wipe the inside of the air cleaner body with a damp cloth to remove excess dust 2 Slide the filter into the air cleaner body and secure it in pla...

Page 28: ...Changing Draining Oil page 25 2 Place a drip pan beneath the oil drip tray to receive oil from the oil filter and oil passages in the engine 3 Turn the filter counterclockwise to remove it Note Dispo...

Page 29: ...animals Greasing and Lubrication Grease all bearings bushings and pivot joints every 8 operating hours Grease more frequently when operating conditions are extremely dusty or sandy and immediately aft...

Page 30: ...mpletely full Add fuel to the fuel tank until the level is 1 4 to 1 2 6 mm to 13 mm below the bottom of the filler neck This empty space in the tank allows fuel to expand Never smoke when handling fue...

Page 31: ...ay from the fuel filter 3 Pull the fuel line off of the fuel filter and allow fuel to drain into a fuel can or drain pan Note Now is the best time to install a new fuel filter because the fuel tank is...

Page 32: ...istribute hydraulic fluid throughout the system 8 Stop the engine 9 Check level of the fluid and add enough to raise level to the green mark on the dipstick IMPORTANT Do not overfill the tank with flu...

Page 33: ...for the other drive chain 6 Start the engine and raise the bucket to return the front wheels to the ground Adjusting the Tension 1 With the bucket installed lower it into the ground until the front t...

Page 34: ...terminals to reduce corrosion Voltage 12 v 340 to 380 Cold Cranking Amps Checking the Electrolyte Level 1 Open covers to see into the cells The electrolyte must be up to the lower part of the tube Fi...

Page 35: ...cially near the control panel engine hydraulic pumps and motors 3 Service the air cleaner refer to Servicing the Air Cleaner page 24 4 Grease the traction unit refer to Greasing and Lubrication page 2...

Page 36: ...eized internal engine components 6 Contact your Authorized Service Dealer The engine cranks but will not start 1 Incorrect starting procedure 1 Refer to Starting and Stopping the Engine page 18 2 The...

Page 37: ...fuel of proper grade for ambient temperature conditions You may need to warm the entire traction unit The engine starts but does not keep running 1 The fuel tank vent is restricted 1 Contact your Aut...

Page 38: ...nt is restricted 1 Contact your Authorized Service Dealer 2 Dirt water stale fuel or incorrect fuel is in the fuel system 2 Drain and flush the fuel system add fresh fuel 3 The fuel pump is faulty 3 C...

Page 39: ...overheated 4 See ENGINE OVERHEATS 5 Low compression 5 Contact your Authorized Service Dealer 6 The fuel tank vent is restricted 6 Contact your Authorized Service Dealer 7 The engine load is excessive...

Page 40: ...our Authorized Service Dealer 6 Contact your Authorized Service Dealer Traction unit does not drive 1 Traction pump drive coupler is loose or broken 1 Contact Authorized Service Dealer 2 Hydro fluid l...