Toro 22304, Operator'S Manual

Page 1: ...manual carefully It contains information about your safety and the safety of others Also become familiar with the controls and their proper use before you operate the product FORM NO 3321 515 DINGO 222 Traction Unit Model No 22304 890001 Up ...

Page 2: ... using the product properly and safely You are also responsible for training persons who you allow to use the product about safe operation The warning system in this manual identifies potential hazards and has special safety messages that help you and others avoid personal injury even death DANGER WARNING and CAUTION are signal words used to identify the level of hazard However regardless of the h...

Page 3: ...ssure 13 Operation 14 Think Safety First 14 Controls 14 Starting and Stopping Engine 16 Driving Forward or Backward 17 Page Stopping the Machine 17 Moving A Non Functioning Machine 18 Using Cylinder Locks 18 Attachments 19 Transporting and Securing 20 Maintenance 21 Service Interval Chart 21 Air Cleaner 22 Engine Oil 23 Spark Plug 25 Greasing and Lubrication 26 Fuel Filter 26 Fuel Tank 27 Hydrauli...

Page 4: ...art No 98 9099 General Operation 1 Read understand and follow all instructions in the operator s manual in the video and on the machine before starting Also read attachments manual where supplied 2 Allow only responsible adults who are familiar with the instructions to operate the machine 3 Do not operate machine or attachments while wearing sandals tennis shoes sneakers or shorts Always wear long...

Page 5: ...rturn the machine Tall grass can hide obstacles Use slow speed Before starting put pump selector valve in slow turtle position so that you will not have to stop or shift while on the slope Follow the manufacturer s recommendations for wheel weight or counterweights to improve stability Use only Toro approved attachments Attachments can change the stability and the operating characteristics of the ...

Page 6: ...or proper operation before each use 6 Keep the machine free of grass leaves or other debris build up Clean up oil or fuel spillage Allow the machine to cool before storing 7 Use extra care when handling gasoline and other fuels They are flammable and vapors are explosive A Use only an approved container B Never remove the gas cap or add fuel when the engine is running Allow the engine to cool befo...

Page 7: ...Safety 5 Slope Chart Read all safety instructions on pages 2 4 ...

Page 8: ...ar Part No 98 4682 On Control Panel Part No 99 1385 Near Oil Fill Part No 85 4730 On Front Control Panel Part No 98 4677 On Front Control Panel Part No 98 8220 On Front Control Panel Part No 98 8235 On Control Panel Part No 98 8219 Inside Left Loader Arm 1 Part No 98 9051 On Both Sides of Frame and Loader and on Top of Loader Arms 6 Part No 80 8010 RATED OPERATING CAPACITY 515 LBS On Control Panel...

Page 9: ... Video Operator s Manual Engine Operator s Manual Registration card 2 1 1 1 1 View before operating machine Read before operating machine Fill out and return to Toro Oil filter 1 Break in oil change Chain link 2 Spare parts Install Valve Lever 1 Thread lever into the pump selector valve Fig 1 The lever should be installed with the bend toward the operator 2 Tighten jam nut on the lever to lock it ...

Page 10: ...ery electrolyte contains sulfuric acid which is a deadly poison and it causes severe burns WHAT CAN HAPPEN If you drink electrolyte you could die or if it gets onto your skin you will be burned HOW TO AVOID THE HAZARD Do not drink electrolyte and avoid contact with skin eyes or clothing Wear safety glasses to shield your eyes and rubber gloves to protect your hands Fill the battery where clean wat...

Page 11: ...rom the electrical outlet and from the negative and positive battery posts Fig 4 7 Slowly pour electrolyte into each cell until the level is once again up to the UPPER line on the battery case Fig 3 and install covers 8 Install the battery into the chassis Fig 2 9 Secure the battery in chassis with the battery clamp Fig 2 10 Using the bolt and wing nut supplied with the battery connect the positiv...

Page 12: ... fully raised 26 0 inches 66 cm with std bucket Height to hinge pin 66 0 inches 168 cm std bucket in highest position Specifications and design subject to change without notice Approved Attachments IMPORTANT Use only Toro approved attachments Contact your local Toro Dealer for additional approved attachments Standard Bucket Loose Material Bucket 4 in 1 Bucket Leveler Forks Tree Forks Auger Screw A...

Page 13: ...d remove the cap Use a funnel and add unleaded regular gasoline to the fuel tank until the level is 1 4 to 1 2 inch 6 mm to 13 mm below the bottom of the filler neck This space in the tank allows gasoline to expand Do not fill the fuel tank completely full 3 Install the fuel tank cap securely Wipe up any gasoline that may have spilled POTENTIAL HAZARD In certain conditions gasoline is extremely fl...

Page 14: ...2 m 3873 m 3219 Figure 5 1 Oil dipstick 2 Filler tube 3 Metal end Remove Debris From Machine IMPORTANT Operating the engine with a blocked grass screen dirty or plugged cooling fins and or cooling shrouds removed will result in engine damage from overheating 1 Park the machine on a level surface lower the loader arms and turn the ignition key to OFF to stop the engine Remove the key 2 Check for de...

Page 15: ...on OIl Eldoran UTH Exxon Torque Fluid Conoco Power Tran 3 Kendall Hyken 052 Phillips HG Fluid Note The fluids within this group are interchangeable Hydraulic Tank Capacity 17 25 gal 67 l 1 Position machine on a level surface lower the loader arms and stop the engine 2 Clean area around filler neck of hydraulic tank 3 Remove cap from filler neck and check fluid level Fluid level should be up to the...

Page 16: ... rotate key counterclockwise to OFF position Throttle Move control forward to increase engine speed rearward to decrease speed Choke To start engine close carburetor choke by moving the control lever forward to the ON position After engine starts regulate choke to keep engine running smoothly As soon as possible open the choke by moving the control lever rearward to the OFF position A warm engine ...

Page 17: ...on slowly pull auxiliary hydraulics lever rearward To operate attachment in reverse direction slowly push auxiliary hydraulics lever forward Pump selector lever When faster ground speed and lifting speed is required more than attachment speed and power push pump selector lever to the full forward position When faster attachment speed and power is required more than ground speed and lifting speed p...

Page 18: ...nition key to START to energize starter When engines starts release key IMPORTANT Do not engage starter for more than 10 seconds at a time If engine fails to start allow 30 second cool down period between attempts Failure to follow these instructions can burn out starter motor 6 After the engine starts gradually move the choke to OFF If the engine stalls or hesitates move the choke back to ON for ...

Page 19: ...move the traction control levers to neutral Backward 1 To go backward slowly pull the traction control levers rearward Fig 8 To go straight apply equal pressure to both traction control levers Fig 8 To turn decrease pressure on the traction control lever toward the direction you want to turn Fig 8 To slow or stop move the traction control levers to neutral Stopping the Machine To stop the machine ...

Page 20: ...D THE HAZARD Always install cylinder locks when doing maintenance that requires raised loader arms Installation 1 Start engine 2 Raise loader arms to fully raised position 3 Turn the ignition key to OFF to stop the engine 4 Position a loader arm cylinder arm lock over each hydraulic cylinder rod 5 Secure each loader arm cylinder arm lock with a clevis pin and cotter pin 6 Start engine 7 Slowly low...

Page 21: ...e to engage Note Proceed to next step if auxiliary hydraulics are required with attachment IMPORTANT Make sure all foreign matter is cleaned from hydraulic connections before making connections 7 Move the auxiliary hydraulics lever to the forward backward and back to neutral position to relieve hydraulic pressure at the hydraulic couplers 8 Remove protective covers from hydraulic couplers on machi...

Page 22: ...orting machine on a trailer always use the following procedure 1 Lower the loader arms 2 Turn the ignition key to OFF to stop the engine 3 Secure the machine to the trailer with chains or straps using the rear platform support openings to secure rear of machine and loader arms mount plate to secure front of machine ...

Page 23: ...oil change X Traction Drive Chain Tension check Initial X Wheel Nuts tighten Initial Traction Drive Chain lubrication X Chassis grease X X Foam Air Cleaner service X Paper Air Cleaner replace X Spark Plug s check X Engine RPM idle full throttle check X Gasoline drain Hydraulic lines check X Battery check electrolyte X Battery charge Disconnect cables Initial Fuel Filter replace X Tires check press...

Page 24: ...sty or sandy Removing the Foam and Paper Elements 1 Lower the loader arms and turn the ignition key to OFF to stop the engine Remove the key 2 Clean around the air cleaner to prevent dirt from getting into the engine and causing damage Unscrew the wingnut and remove the air cleaner cover Fig 10 1 2 m 3866 3 4 6 8 7 5 Figure 10 1 Wingnut 2 Air cleaner cover 3 Cover nut 4 Cover 5 Foam element 6 Pape...

Page 25: ...ine damage always operate the engine with the complete foam and paper air cleaner assembly installed 1 Carefully slide the foam element onto the paper air cleaner element Fig 10 2 Place the air cleaner assembly onto the air cleaner base Fig 10 3 Install the air cleaner cover and secure with cover nut Fig 10 Engine Oil Change oil after every 100 operating hours Note Change oil more frequently when ...

Page 26: ... Checking Oil Level page 12 Slowly add additional oil to bring to FULL mark on dipstick Change Oil Filter Replace the oil filter every 200 hours or every other oil change Note Change oil filter more frequently when operating conditions are extremely dusty or sandy 1 Drain the oil from the engine refer to Changing Draining Oil page 24 2 Remove the old filter and wipe the filter adapter Fig 13 gaske...

Page 27: ...g damage 3 Remove the spark plug s and metal washer m 3876 1 2 Figure 14 1 Spark plug wire 2 Spark plug Checking the Spark Plug 1 Look at the center of the spark plug s Fig 15 If you see light brown or gray on the insulator the engine is operating properly A black coating on the insulator usually means the air cleaner is dirty IMPORTANT Never clean the spark plug s Always replace the spark plug s ...

Page 28: ...hine and slowly move it forward to expose un lubed upper and lower chain spans 4 Turn the ignition key to OFF to stop the engine Remove the key 5 Apply oil to newly exposed un lubed chain spans Fuel Filter Replace the fuel filter after every 200 operating hours or yearly whichever occurs first Replacing the Fuel Filter Never re install a dirty filter 1 Lower the loader arms and turn the ignition k...

Page 29: ...all a new fuel filter because the fuel tank is empty 5 Install the fuel line onto the fuel filter Slide the hose clamp close to the fuel filter to secure the fuel line 6 Open the fuel valve on the bottom of the fuel tank Hydraulic System Replacing the Hydraulic Filter Change the hydraulic filter After the first 8 operating hours After every 400 operating hours 1 Position machine on a level surface...

Page 30: ...r equivalent refer to Check Hydraulic Fluid on page 13 Note Dispose of used oil at a certified recycling center Check Hydraulic Lines After every 100 operating hours check hydraulic lines and hoses for leaks loose fittings kinked lines loose mounting supports wear weather and chemical deterioration Replace all moving hydraulic hoses every 1500 hours or 2 years which ever come first Make necessary ...

Page 31: ... to Adjusting the Tension m 3962 1 2 3 Figure 18 1 Chain guard 2 Bottom span of the chain 3 1 1 2 to 2 1 2 IMPORTANT Under sandy conditions sand can build up on the sprockets This enlarges the sprocket and the chain tightens Under these conditions the chains should have 2 1 2 to 3 1 2 inches of slack between the bottom of the chain guard and the lower chain span 5 Repeat steps 3 and 4 for the othe...

Page 32: ...Cranking Amps Checking Electrolyte Level 1 Open covers to see into the cells The electrolyte must be up to the lower part of the tube Fig 21 Do not allow the electrolyte to get below the plates Fig 21 2 If the electrolyte is low add the required amount of distilled water refer to Adding Water to the Battery page 30 1 2 3 1262 Figure 21 1 Filler caps 2 Lower part of tube 3 Plates Adding Water to th...

Page 33: ...e the crankcase oil refer to Engine Oil page 23 6 Remove the spark plug s and check its condition refer to Spark Plug page 25 With the spark plug s removed from the engine pour two tablespoons of engine oil into the spark plug hole Now use the starter to crank the engine and distribute the oil inside the cylinder Install the spark plug s Do not install the wire on the spark plug s 7 Check the tire...

Page 34: ...LAY WHITE GREEN GREEN BLACK VIOLET VIOLET VIOLET RED S M IGNITION AUX VAVLE CLOSED WHEN IN DETENT B R G 25A F2 30A F1 HOUR METER ENGINE SCHEMATIC SPARK PLUG SPARK PLUG OFF START RUN M G B S B R IGNITION SWITCH B OIL SWITCH REG OIL START MAG AC IGNITION MODULES AC SOLINOID SHIFT STARTER FUEL SOLINIOD ...

Page 35: ...Maintenance 33 Hydraulic Schematic ...

Page 36: ... in fuel filter 6 Replace fuel filter 7 Dirt water or stale fuel is in fuel system 7 Contact Authorized Service Dealer Engine loses power 1 Engine load is excessive 1 Reduce ground speed g p 2 Air cleaner is dirty 2 Clean air cleaner element 3 Oil level in crankcase is low 3 Add oil to crankcase 4 Cooling fins and air passages under engine blower housing are plugged 4 Remove obstruction from cooli...

Page 37: ...dro fluid to reservoir 3 Contact Service Dealer 4 Contact Service Dealer 5 Contact Service Dealer 6 Contact Service Dealer When at rest loader arms creep downward more than 3 per hour less than 3 an hour is normal for this machine 1 Valve spool leakage 1 Contact Service Dealer When at rest loader arms settle downward 2 quickly and then stop 1 Cylinder seals are leaking 2 Cylinder rephase valve is ...

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Page 40: ... 500 operational hours whichever occurs first D This warranty does not apply to parts subject to consumption through use unless found to be defective Examples of parts which are consumed or used up during normal Product operation include but are not limited to digging teeth tines spark plugs tires filters chains etc D This warranty does not apply to failures caused by outside influence Items consi...