Toro Dingo 322, Operator'S Manual

Page 1: ...Operator s Manual International English GB Form No 3322 704 Dingo 322 Traction Unit Model Number 22305TE 990001 Up...

Page 2: ...ge to the product Although we design produce and market safe state of the art products you are responsible for using the product properly and safely You are also responsible for training persons who y...

Page 3: ...action Unit Overview 17 Controls 18 Starting and Stopping the Engine 20 Driving Forward or Backward 21 Stopping the Traction Unit 21 Moving a Non functioning Traction Unit 22 Using the Cylinder Locks...

Page 4: ...and behind before and while backing Do not place your feet under the platform Slow down before turning Sharp turns on any terrain may cause loss of control Never leave a running traction unit unatten...

Page 5: ...improve stability Use only Toro approved attachments Attachments can change the stability and the operating characteristics of the traction unit Warranty may be voided if used with unapproved attachm...

Page 6: ...the engine to cool before refueling Do not smoke Never refuel the traction unit indoors Never store the traction unit or fuel container inside where there is an open flame such as near a water heater...

Page 7: ...105 LwA based on measurements of identical machines per Directive 84 538 EEC Vibration Level This unit has a maximum hand arm vibration level of 0 8 m s2 and whole body vibration level of 0 1 m s2 bas...

Page 8: ...Safety 6 Slope Chart...

Page 9: ...gas or power lines 8 Shut off engine and remove key before leaving the operator s position 9 Wait for moving parts to stop 10 Wear protective foot wear 11 Wear a protective hard hat 12 Wear eye protec...

Page 10: ...703 98 8235 93 9367 98 8219 94 2551 1 2 3 4 7 5 1 3 1 3 6 8 9 10 Figure 2 1 Fast 2 Traction drive 3 Slow 4 Pinch point crushing of fingers or hands 5 Keep hands away 6 Engine speed 7 Lift tie down poi...

Page 11: ...ould be installed with the bend toward the operator 2 Tighten the jam nut on the lever to lock it in position 1 m 3883 Figure 3 1 Pump selector lever Activating the Battery The traction unit is shippe...

Page 12: ...y pour electrolyte into each cell until the electrolyte level is up to the lower part of the tube Fig 5 1 2 3 1262 Figure 5 1 Filler caps 2 Electrolyte 3 Lower part of the tube 5 Leave the covers off...

Page 13: ...th the battery connect the positive red cable to the positive battery post Fig 4 Slide the rubber cover over the battery post 12 Using the bolt and wing nut supplied with the battery connect the negat...

Page 14: ...h standard bucket 48 75 inches 124 cm Reach fully raised with the standard bucket 26 inches 66 cm Height to hinge pin with the standard bucket fully raised 66 inches 168 cm Attachments Many attachment...

Page 15: ...ion unit without attachment 10 20 13 Traction unit with counterweight without attachment 8 20 9 Traction unit with an attachment rated with one of the following stability ratings for each slope positi...

Page 16: ...f the fuel tank or container opening at all times until fueling is complete POTENTIAL HAZARD In certain conditions gasoline is extremely flammable and highly explosive WHAT CAN HAPPEN A fire or explos...

Page 17: ...ugh oil into the valve cover to raise the level to the F full mark IMPORTANT If you overfill the crankcase with oil the excess oil will damage the engine 9 Replace the filler cap and dipstick 1 4 2 m...

Page 18: ...the engine and remove the key 4 Remove the hood refer to Removing the Hood page 26 5 Clean the area around the filler neck of the hydraulic tank Fig 8 6 Remove the cap from the filler neck and check t...

Page 19: ...e 2 Tilt cylinder 3 Loader arms 4 Lift cylinder 5 Fuel tank 6 Wheel 7 Operator platform 8 Engine 9 Air filter 10 Control panel 11 Lift points 12 Handle 13 Auxiliary hydraulic couplers 14 Hood POTENTIA...

Page 20: ...lever rearward as far as possible A warm engine requires little or no choking Traction Control Levers To move forward move the traction control levers forward To move rearward move the traction contr...

Page 21: ...erated with the speed selector lever in an intermediate position the traction unit will operate erratically and may be damaged WHAT CAN HAPPEN You could be thrown forward or backward resulting in inju...

Page 22: ...traction unit hydraulics will not work Use this setting with hydraulic attachments that do not required the traction unit hydraulics There are currently no attachments that require the nine o clock p...

Page 23: ...ped immediately Driving Forward or Backward The throttle control regulates the engine speed as measured in rpm revolutions per minute Place the throttle lever in the fast rabbit position to obtain the...

Page 24: ...1 Start the engine 2 Raise the loader arms to the fully raised position 3 Stop the engine 4 Position a loader arm cylinder lock over each lift cylinder rod Fig 15 5 Secure each loader arm cylinder loc...

Page 25: ...owly push the attachment tilt lever forward to tilt the attachment mount plate forward 5 Position mount plate into the upper lip of the attachment receiver plate Fig 17 m 4055 1 2 Figure 17 1 Mount pl...

Page 26: ...e by pulling on the hoses Removing an Attachment 1 Lower the attachment to the ground 2 Stop the engine 3 Disengage the quick attach pins by turning them to the outside 4 If the attachment uses hydrau...

Page 27: ...00 hours or every other oil change 1 X Wheel Nuts tighten Initial Chassis grease2 X Primary Air Filter clean1 or replace X Safety Air Filter replace1 600 hrs Spark Plug s check X Engine RPM idle full...

Page 28: ...stalling the Hood Removing the Hood Before performing many maintenance procedures you will need to remove the hood 1 Raise the loader arms and install the cylinder locks refer to Using the Cylinder Lo...

Page 29: ...MPORTANT Never attempt to clean the safety filter If the safety filter is dirty then the primary filter is damaged and you should replace both filters 4 3 m 4387 5 1 2 1 Figure 20 1 Latches 2 Air clea...

Page 30: ...er than the opposite side to ensure that the oil drains completely 3 Lower the loader arms chock the wheels and stop the engine Remove the key POTENTIAL HAZARD Components will be hot if the traction u...

Page 31: ...2 3 Figure 22 1 Oil filter 2 Gasket 3 Adapter 6 Install the replacement oil filter to the filter adapter Turn the oil filter clockwise until the rubber gasket contacts the filter adapter then tighten...

Page 32: ...er and side electrodes Fig 24 3 Bend the side electrode Fig 24 if the gap is not correct 0 030 in 0 76 mm 2 3 1 m 3215 Figure 24 1 Center electrode insulator 2 Side electrode 3 Air gap not to scale In...

Page 33: ...r the loader arms and stop the engine Remove the key 2 Shut off the fuel valve on the bottom of each fuel tank Fig 28 3 Clamp the fuel line between the fuel tanks and the fuel filter to block the fuel...

Page 34: ...ng fuel 1 Park the traction unit on a level surface to ensure that the fuel tanks drain completely 2 Lower the loader arms and stop the engine Remove the key 3 Shut off the fuel valve on the bottom of...

Page 35: ...ine and let it run for about two minutes to purge air from the system 11 Stop the engine and check for leaks 12 Check the fluid level in the hydraulic tank refer to Checking the Hydraulic Fluid page 1...

Page 36: ...Servicing the Battery Check the electrolyte level in the battery every 100 hours Always keep the battery clean and fully charged Use a paper towel to clean the battery case If the battery terminals a...

Page 37: ...near the control panel engine hydraulic pumps and motors 3 Service the air cleaner refer to Servicing the Air Cleaner page 26 4 Grease the traction unit refer to Greasing the Traction Unit page 30 5 C...

Page 38: ...defective 14 Paint all scratched or bare metal surfaces Paint is available from your Authorized Service Dealer 15 Store the traction unit in a clean dry garage or storage area Remove the key from the...

Page 39: ...Dirt in fuel filter 6 Replace fuel filter 7 Dirt water or stale fuel is in fuel system 7 Contact Authorized Service Dealer Engine loses power 1 Engine load is excessive 1 Reduce ground speed g p 2 Ai...

Page 40: ...amaged 5 Contact Service Dealer 6 Control valve is defective or damaged 6 Contact Service Dealer 7 Relief valve is defective or damaged 7 Contact Service Dealer When at rest loader arms creep downward...