Toshiba 1400 XL PLUS Series, Operation Manual

Page 1: ...TOSHIBA Battery Cabinet System SINGLE PHASE 2 4 3 6 6 0 8 0 KVA PLUS October 1996 Part 43241 002 OPERATION MANUAL MANUFACTURED IN THE U S A ...

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Page 3: ...hip The sales contract contains the entire obligation of Toshiba International Corporation s UPS Division The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation s UPS Division and any statements contained herein do not create new warranties or modify the existing warranty UNINTERRUPTIBLE POWER SUPPLY Please complete the enclosed Extende...

Page 4: ...d may result in injury Equipment damage may also occur 4 Attention warnings The attention warning symbol is an exclamation mark enclosed in a triangle which precedes the 3 16 high letters spelling the word ATTENTION The Attention warning symbol is used to indicate situations and conditions that can cause operator injury and or equipment damage Other warning symbols may appear along with the Danger...

Page 5: ...4 1 4 2 Terminal Block Details 4 1 4 3 Wire Size and Tightening Torque 4 1 5 0 6 0 8 0KVA Connection 5 1 5 1 Battery connections 5 1 5 2 Illustration 5 1 5 3 Connection Procedure 5 1 5 4 Charger connection 5 1 6 0 2 4 3 6KVA Connection 6 1 6 1 Battery connections 6 1 6 2 Illustration 6 1 6 3 Connection Procedure 6 1 6 4 Charger connection 6 1 7 0 Preventative Maintenance Parts Replacement 7 1 7 1 ...

Page 6: ...esponsible or liable for either indirect or consequential damage or injury that may result from the use of this equipment Do not dispose of the batteries in a fire The batteries may explode Do not open or mutilate the batteries Released electrolyte is harmful to the eyes and skin and could also be toxic This unit contains sealed lead acid batteries Lack of preventative maintenance could result in ...

Page 7: ...t lay tools or metal parts on top of batteries 6 Determine if the battery is inadvertently grounded If inadvertently grounded remove source of ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance 7 Verify circuit polarities prior to making connections 8 Disconne...

Page 8: ...ce the Battery System s input switch MCCB C in the OFF position Storing 1 Store within a temperature range of 20 to 40 C 4 to 104 F 2 For best results store the UPS in the original shipping container and place on a wood or metal pallet 3 The optimum storage temperature is 21 C 70 F Higher ambient temperatures cause UPS batteries to need recharging more frequently 4 Batteries need to be recharged t...

Page 9: ...o help reduce electrical noise 8 Do not install where water or any foreign object substances may get inside the Battery System 3 2 Prestart Precautions 1 Before connecting the Battery System to the UPS verify that the two cabinets are compatible by comparing them to the following chart DO NOT attempt to connect if the Model numbers do not match the above chart This will result in damage to the UPS...

Page 10: ... Wire Size and Tightening Torques Main UPS Unit Source Power Distribution Panel Battery Unit 12 13 MCCB H2 H1 1 3 2 G MCCB B BUS P N P N 16 4 NOTE The following model numbers do not require the Bus connection UC3 BC 0230 UC3 BC 0330 and UC3 BC 0630 1 2 4 EPO EPO G BUS Battery Charger 3 BATTERY BREAKER SIZING MODEL BREAKER UC3 BC 0230 UC3 BC 0260 32A 250VDC UC3 BC 0330 UC3 BC 0360 32A 250VDC UC3 BC...

Page 11: ...his connection the battery cabinet will not be able to charge its batteries thus preventing extended backup time during a power outage 5 0 Connection Instructions and Diagrams 5 1 Battery Connections The following illustrations detail the wiring connections between the UPS unit and the Battery Unit Contacts are not rated with interrupting capacity DO NOT attempt to connect the UPS to the Battery C...

Page 12: ... the Battery Connector Housing mounted on the top of the UPS panel box 3 Remove the DC Breaker Cover located on the panel box of the Battery Unit 4 Plug the DC connector of th UPS into the DC Connector socket on the Battery Cabinet 5 Reinstall all plates before initializing power 6 4 Charger connection Battery Cabinet models UC3 BC 0260 and UC3 BC 0360 need to have the Bus connection between the U...

Page 13: ...ual 7 2 Parts Replacement The following list shows intervals for periodic maintenance and replacement of certain battery cabinet parts 1 Batteries VRLA batteries are maintenance free with respect to electrolyte only The charging voltage temperature performance and connection resistance must be monitored periodically Necessary corrective actions must be made in order to assure safe reliable power i...

Page 14: ...in 555 mm 10 in 250 mm 27 2 in 680 mm 19 4 in 486 mm 2 2 in 55 mm 2 76 in 69 mm UC3 BC 0630 UC3 BC 0660 28 in 700 mm 10 in 250 mm 31 2 in 780 mm 24 6 in 615 mm 2 2 in 55 mm 3 4 in 85 mm UC3 BC 0830 28 in 700 mm 10 in 250 mm 31 2 in 780 mm 24 6 in 615 mm 2 2 in 55 mm 3 4 in 85 mm 7 3 Shipping Weights Model Shipping Weights Pounds Kilograms UC3 BC 0230 148 67 UC3 BC 0260 240 109 UC3 BC 0330 170 77 U...

Page 15: ...age is applied the shunt trip will cause the breaker to switch to the OFF position disabling the battery cabinet NOTE The shunt trip operates the DC Breaker of the Battery Cabinet only The DC breaker of the UPS remains in the ON position regardless the status of the Battery Cabinet 9 2 Connection diagram NOTE Push button not provided DANGER AC Source 120VAC EPO EPO 1 2 Push Button DC Breaker 9 1 ...

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Page 18: ...TOSHIBA TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Rd Houston Texas 77041 Tel 713 466 0277 Fax 713 466 8773 Telex 762078 Printed in U S A ...