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08-03-2017 

Original Instruction 

 

 

 
 
 

Print & Apply for TOSHIBA Printer B-EX4 

 

APLEX4 SERIES  

 

 

Service Manual 

Summary of Contents for APLEX4 Series

Page 1: ...08 03 2017 Original Instruction Print Apply for TOSHIBA Printer B EX4 APLEX4 SERIES Service Manual ...

Page 2: ... electronic equipment WEEE The use of the symbol indicates that this product may not be disposed as unsorted municipal waste and has to be collected separately Integrated batteries and accumulators can be disposed of with the product They will be separated at the recycling centers The black bar indicates that the product was placed on the market after August 13 2005 By ensuring this product is dis...

Page 3: ...Service Manual 3 Original Instruction Print Apply for TOSHIBA Printer B EX4 APLEX4 SERIES Product Description ...

Page 4: ...Service Manual 4 1 OUTLINE APPEARANCE Front view with printer Front view without printer Side view with printer Side view without printer ...

Page 5: ... highlighted value Note Changes made on configuration menus will be applied just after the modification for testing but will be saved only when EXIT to Main Menu BODY Front view Front view 1 Control Unit Contains Pneumatic group Connections PCB Power Supply LCD Screen Buttons 2 Piston Monoblock Piston Guides 3 Printer Base Plate for EX4 4 Mounting Block Ø50mm 5 Light Indicator Optional 6 Photo sen...

Page 6: ...will be cleared Press Test button on the APLEX4 to clear APLEX4 error With Program 0 we can continue working with any other operation With Program 1 press again test button to initialize the cycle Wait Up Apply Print With Program 2 piston will go down to end error cycle Press again test button to initialize the cycle Wait Down Apply Print Errors on APLEX display Different errors in the applicator ...

Page 7: ...Service Manual 7 Original Instruction Print Apply for TOSHIBA Printer B EX4 APLEX4 SERIES Maintenance Manual ...

Page 8: ...YZ regulation 6 up down and forward backward 11 Air blow tube air assist While printing keeps the label parallel to the label pad the blowing point is positioned on the center of the label around 1 3 of the label When using EX4T1 the position is fixed on the label center For EX4T2 label is left side position When testing when the printer is ready to print there is a test button 9 to print apply on...

Page 9: ... Control unit 1 mounted at the left of the printer base 3 controls electronically and pneumatically the piston 2 It is below the Ø50mm tube adapter 4 to mount the unit on the production line Air input tube Ø8mm to the air control unit 5 with open close valve The rear panel 6 power input connections and 220V 50Hz with switch and indicator light connections photocell s for product detection blocking...

Page 10: ...e control unit 4 Connections Board Power Supply The connection board distributes all the harness between the CPU solenoid valves piston sensors and the power supply 4a Power supply input 220V 50Hz grounded and with stabilizer filter output 24V DC for solenoid valves and sensors and 3 5V DC for the CPU PCB 4b Checking valves Pressing blue button you can check is some of the corresponding valves are...

Page 11: ...g an special protocol in the future can be replaced by other type i e tactile without modifying the CPU PCB 2 Selection controller Serial connector to the CPU with power and data As the screen it has its own controller 3 CPU PCB behind Control the communication with the screen and keyboard and with the connection board controls the input outputs solenoid valves and piston sensors ...

Page 12: ...DIN connector for additional signals to depending on selected configuration to manage printing order and security signal door open to stop all operations when active 4 Additional I O board optional 5 General power supply connection AC inlet 220V 50Hz to power all the system printer included It has a switch and a red LED indicator 6 Light indicator connector optional DIN connector to connect the ex...

Page 13: ...Back panel connectors CN1 connector upper left Trigger signals Pin Name Description 1 V24 Power 24V 50 mA max 2 GND 0V ground 3 INP 0 Print Apply signal or Apply signal apply when printing signal is separated of apply signal 4 INP 1 Inhibit cycle signal CN1 for PRINT APPLY signal program 0 or only APPLY program 1 2 and INHIBITION signal CN2 for PRINT signal program 1 2 and PERIMETER security signa...

Page 14: ...pper right Perimeter security and inhibition signals Pin Name Description 1 V24 Power 24V 50 mA max 2 GND 0V ground 3 INP 2 Perimeter security signal 4 INP 3 Init cycle signal printing when printing signal is separated of apply signal Notes There is a PTC limitation on power output Once it is triggered needs some minutes to work again Input circuit Activation ON state is made connecting INP signal...

Page 15: ... used for any other application you have to take into account the maximum consumption supported by the outputs and the use made of the 24V line This line is the internal power of the applicator so you have to take good care of both consumption and noise injection not to vary the terms of the CE certificate or disrupt the operation of the applicator Output circuit The load is always between the 24V...

Page 16: ...rnal 6 GND 0V ground external Notes The connector is not supplied with the APLEX only with the accessory There is an optional kit to use these signals This kit includes the connector in out board harness and screws and instructions OUT1 OUT2 functionality can be configured on APLEX configuration menu IN signal can be used to clear any APLEX error This avoids the need to push the TEST button when a...

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