Toshiba BDX2500KU, Service Manual

Page 1: ...green product 1 as indicated by the underlined serial number This Service Manual describes replacement parts for the green product When repairing this green product use the part s described in this manual and lead free solder 2 For 1 and 2 see the next page Blu ray Disc Player BDX2500KU ...

Page 2: ...ny marketing of new products containing the restricted substances Increasing attention is given to issues related to the global environmental T oshiba Corporation recognizes environmental protection as a key management tasks and is doing its utmost to enhance and improve the quality and scope of its environmental activities In line with this T oshiba proactively promotes Green Procurement and seek...

Page 3: ...it Diagram 3 9 Nand Clock Test Reset Circuit Diagram 3 10 DDR3 Circuit Diagram 3 11 DDR3 Parts Circuit Diagram 3 12 Motor Servo Driver Circuit Diagram 3 13 Motor Servo Connect Circuit Diagram 3 14 Main Power Circuit Diagram 3 15 4 PC BOARDS Power Supply PC Board 4 1 Loader Relay PC Board 4 1 SD Card PC Board 4 1 Audio PC Board 4 2 Front Display PC Board 4 2 Main PC Board 4 3 4 5 IC PINS DESCRIPTIO...

Page 4: ...1 12 12 11 10 9 8 7 6 5 4 3 2 1 CN7001 CN4102 CN100 CON1 CN9201 CN8001 CN9301 CN2 POWER ON VCC 5V GND EVER 5V EVER 5V GND VCC 12V GND NC VKK F F FCS2 FCS2 TRK FCS1 TRK FCS1 A B A B NC NC NC GND A B C D SA SB SC SD SW3 BD RF RF SWB2 BD SWB1 BD VREF_PD VCC_ 5PD GND_PD SW DVD CD GND1 LDI_BD LDI_CD LDI_DVD GND1 TEMP VCC HFM MON_CD DVD MON_BD SEL_DVD SEL_CD NC NC GND1 GND_BDPD FRONT SD CARD POWER AUDIO...

Page 5: ... DSP MCU BCM7630 NAND FLASH KEY R C VFD DISPLAY VFD DRIVER DDR 7 1 CH AUDIO OUTPUT AUDIO VIDEO OUTPUT AC DC RECTIFIER DC DC REGULATOR FOR SYSTEM POWER SUPPLY SD CARD USB LAN BDVD DRIVER BDVD LOADER BDVD MECHANIS AC120V ...

Page 6: ...D9 FR104 T1B EEL22001W D12 HER203 C16 220UF 25V C13 220UF 25V L2 BEAD R23 10K 5V 12V 6V 12V STB R46 3k R48 15K 1 R19 1K 12V 12VOUT C6 102 C10 47UF 50V D1 BAV70 R5 0R D13 D16 1N5822 R37 NC R44 15K Q3 MMBT4401 5V Q1 STM4435 D14 1N5408 6V R21 510R T1 B EEL22001W C14 100UF 35V D11 HER107 26VA T 1 B EEL22001W C11 330UF 10V D10 1N5819 F1 F 1 2 3 4 5 6 7 8 9 10 11 12 CN2 2 54MM 26V F F U5A EL817 R29 3K Z...

Page 7: ...S13 S14 S15 S16 VEE S17 S18 G10 G9 G8 G7 G6 G5 G4 G3 G2 G1 VDD VSS E12 C105 0 01uF E6 R102 NC E27 S101 PLAY 1 2 3 4 HNV 09SS73T 1080ip 720P 567ip 480ip HD DVD ADV TITLE VCD HDMI A100 115 220901W100 1 2 3 4 5 7 9 8 10 11 12 13 14 15 16 17 18 19 6 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 7 9 8 10 11 12 13 14 15 16 17 18 19 6 20 21 22 23 24 25 26 27 28 29 30 R122 10K R1 680R R103 47R E20 E15 E37 S1...

Page 8: ...FB2 0R 1 2 FB1 0R 1 2 R1 10K 1 2 R13 10K 1 2 FB4 0R 1 2 CONNECTOR CON1 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 FB8 0R 1 2 FB3 0R 1 2 FB5 0R 1 2 R9 10K 1 2 R10 10K 1 2 FB7 0R 1 2 R11 10K 1 2 R14 10K 1 2 ALPS SD CARD AJ9 ALPS SD CARD SOCKET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 DAT3 CMD VSS1 VDD CLK VSS2 DAT0 DAT1 DAT2 CARD DETECT GND WP GND GND GND GND GND GND ...

Page 9: ... R9313 22R R9304 22R R9329 470R R9314 22R C9341 47uF 10V R9315 22R C9354 0 0022uF R9316 4 7K R9341 100K C9336 100pF IC9303 AK4424AET E2 15 16 1 7 8 10 2 9 3 4 5 6 11 12 13 14 VSS2 VEE CN LRCK SMUTE AOUTL CP AOUTR DEM MCLK BICK SDTI VDD VSS1 DZF CVDD C9307 1uF IC9304 AK4424AET E2 15 16 1 7 8 10 2 9 3 4 5 6 11 12 13 14 VSS2 VEE CN LRCK SMUTE AOUTL CP AOUTR DEM MCLK BICK SDTI VDD VSS1 DZF CVDD R9330 ...

Page 10: ...3 5 Audio Output Circuit Diagram IC9001 TK11150CSCL G AK4424AET E2 IC9002 ...

Page 11: ...3 6 Video Output Circuit Diagram IC4001 BCM7630BKFEBG Video DAC ...

Page 12: ...3 7 HDMI Output Circuit Diagram IC4001 BCM7630BKFEBG IC2301 TK11150CSCL GH HDMI ...

Page 13: ...3 8 Ether USB Circuit Diagram IC4001 BCM7630BKFEGB BCM7630BKFEBG IC4001 USB ETHERNET IC5001 BD6538G TR TO Wifi REAR USB JACK ...

Page 14: ...3 9 GPIO Circuit Diagram IC7002 XC6209F332PR BCM7630BKFEGG IC4001 GPIOs SD IO FRONT DDR Strap Boot Strap Options ...

Page 15: ... Test Reset Circuit Diagram 3 10 Reset IC4001 BCM7630BKFEBG IC4001 BCM7630BKFEBG Clocks IC4201 BD46302G IC4001 FLASH BCM7630BKFEBG IC5101 K9G2G08U0A IC4001 Reset BCM7630BKFEBG DEBUG IC4001 EJTAG BBS BCM7630BKFEBG ...

Page 16: ...DDR3 Circuit Diagram 3 11 DDR3 IC4001 BCM7630BKFEBG ...

Page 17: ...DDR3 Parts Circuit Diagram 3 12 IC5201 K4B1G1646E HCH9 K4B1G0846E HCH9 IC5202 Ic5203 K4B1G0846E HCH9 ...

Page 18: ...Motor Servo Driver Circuit Diagram 3 13 IC4403 LB1848M TE R E IC4402 R2A30209SP_W02Z IC4401 NJM2125F Optical Front End IC4001 BCM7630BKFEBG ...

Page 19: ...Motor Servo Connect Circuit Diagram 3 14 IC4501 LD1117SC R ...

Page 20: ...Main Power Circuit Diagram 3 15 Powers IC4001 BCM7630BKFEBG IC8003 AOZ1014DI IC8002 MP2307DN 1 5V for DDR3 IC8001 MP2307DN ...

Page 21: ...Power Supply PC Board Top Side Power Supply PC Board Bottom Side PC BOARDS Power Supply PC Board 4 1 Loader Relay PC Board SD Card PC Board ...

Page 22: ...4 2 Audio PC Board Front PC Board Bottom Side Audio PC Board Top Side Audio PC Board Bottom Side Front PC Board Top Side Front PC Board ...

Page 23: ...4 3 Main PC Board Main PC Board Top Side ...

Page 24: ...4 4 Main PC Board Main PC Board Bottom Side ...

Page 25: ...11 setting in MR1 Bank Address Inputs BA0 BA1 and BA2 define to which bank an Active Read Input Write or Precharge command is being applied Bank address also determines which mode register is to be accessed during a MRS cycle Address Inputs Provide the row address for Activate commands and the column address for Read Write commands to select one location out of the memory array in the respective b...

Page 26: ...VREFDQ Supply Reference voltage for DQ ZQ Supply Reference pin for ZQ collbration Note Input only pins BA0 BA2 A0 A13 RAS CAS WE CS CKE ODT and RESET do not supply termination DDR3 SDRAM Addressing NT5CB256M4AN NT5CU128M8AN NT5CB64M16AP of Bank 8 8 8 Bank Address BA0 BA2 BA0 BA2 BA0 BA2 Auto precharge A10 AP A10 AP A10 AP BL switch on the fly A12 BC A12 BC A12 BC Row Address A0 A13 A0 A13 A0 A12 C...

Page 27: ...s BA0 BA1 and BA2 define to which bank an Active Read Input Write or Precharge command is being applied Bank address also determines which mode register is to be accessed during a MRS cycle Address Inputs Provide the row address for Activate commands and the column address for Read Write commands to select one location out of the memory array in the respective bank A10 AP and A12 BC have additiona...

Page 28: ...nly pins BA0 BA2 A0 A13 RAS CAS WE CS CKE ODT and RESET do not supply termination DDR3 SDRAM Addressing NT5CB128M8CN of Bank 8 Bank Address BA0 BA2 Auto precharge A10 AP BL switch on the fly A12 BC Row Address A0 A13 Column Address A0 A9 Page size 2KB Note Page size is the number of data delivered from the array to the internal sense amplifiers when an ACTIVE command is registered Page size per ba...

Page 29: ...SG3 KS3 SG4 KS4 SG5 KS5 SG6 KS6 SG7 KS7 SG8 KS8 SG9 KS9 SG10 KS10 SG11 KS11 SG12 KS12 SG17 GR12 SG18 GR11 SG19 GR10 SG13 KS13 SG14 KS14 SG15 KS15 SG18 KS18 SG21 GR8 SG22 GR7 SG23 GR6 SG24 GR5 DIN OSC LED1 Serial Data Interface OSC LED Driver Control Display Memory 24 bits x 16 Words Timing Generator Key Matrix Memory DOUT CLK STB LED4 LED3 LED2 R ...

Page 30: ...5 6 IC2301 IC9001 IC9302 TK11150CSCL IC4401 NJM2125F INPUT INPUT OUTPUT V GND Control Circuit Over Heat Over Current Protection Bandgap Reference Vin Vcont GND Np Vout 500kW 320kW ...

Page 31: ... 6dB 75W 75W SD HD SD HD SD HD MUTE1 MUTE2 MUTE2 MUTE2 1 CVBS_IN 2 VREF 3 PY_IN 4 PB_IN 5 PR_IN 6 MUTE1 7 MUTE2 8 LPF_SEL 9 PR_OUT 10 PB_OUT 11 GND 12 PY_OUT 13 VCC 14 CVBS_OUT 75W 75W IC3001 BH76071FJ 5 7 IC4101 TC7SH14FU 1 2 3 4 5 NC IN A GND Vcc OUT Y IC4201 BD45482G Vref OSC Counter 3 VDD GND ER SUB VOUT 1 5 2 4 ...

Page 32: ...d output ADJ adjustable output VIN VOUT Substrate IC8003 AOZ1014DI UVOL POR 5V LDO REGULATOR Internal 5v OTP REFERENCE BIAS SOFTSTART EAMP PWM COMP 500kHz OSCILLATOR ILIMIT PWM CONTROL LOGIC LEVEL SHIFTER FET DRIVER ISEN COMP AGND PGND FB EN Vin LX LX 0 8V Q1 ...

Page 33: ...nse amp Memory cell array Row address buffer decoder Row address decoder HV generator Vcc Vss 5 9 S OSCILLATOR 100 340kHz S Q R Q INTERNAL REGULATORS IN 5 FB SS 8 1 1V 0 3V 2 1 3 4 6 EN OK 7 1 2V CURRENT COMPARATOR M2 0 1W M1 0 1W IN BS SW GND OVP IN 4 10V CLK RAMP CURRENT SENSE AMPLIFIER COMP EN 0925V 2 5V 1 5V ERROR AMPLIFIER LOCKOUT COMPARATOR SHUTDOWN COMPARATOR OVP 6µA 5V S 7V Zener IC8001 IC...

Page 34: ...t sense Current sense PWM CIRCUIT PWM CIRCUIT Gain Select SPM and ACT ENABLE PWM CIRCUIT TSD FG x3 Reverse detect SWICHING Commutation Commutation BACK EMF DETECTER STARTER CLK Current sense 6 4MHz Frequency 150KHz 10 8 13 2V For SPINDLE IPRO2 IPRP1 SPGS ACGS EN 2 EN 1 DSP DSP DSP DSP DSP DSP COMMON VM1 CTL GND GND SPLIM Current gain 3A V 0 6A V ACT1IN ACT2IN ACT3IN 5VCC Current gain 0 88 A V Curr...

Page 35: ...VLO Delay Counter Charge pump TSD S Q R OC OUT GND EN VIN IC5001 BD6538G Control Interface Audio Data Interface De emphasls Control Clock Divider 8X Interpolator 8X Interpolator Modulator Modulator SCF LPF SCF LPF Charge Pump CP CN 1u 1u VEE CVDD AOUTR AOUTL VSS1 DZF VDD MCLK SMUTE DEM LRCK BICK SDTI IC9002 IC9301 IC9303 IC9305 AK4424AET ...

Page 36: ...TRV412W000 SANYO BLU RAY MECHANISM TRV 412VTH5 MAGET CHUCK 9 AH700766 SUBBDX2500KDVD DVD LOADER MODULE WXD9332i FOR BDX2500KU1 10 AH700767 043 000378W000 REMOTE CONTROL HANDSET SE R0378 BLACK FOR BDX2500 TSB P86D00000440 11 AH700751 122 004220W124 AV CABLE AWG28x3C BLACK L 1200mm 12 AH700768 811 BD2591W011 OWNER S MANUAL ENGLISH 13 AH700769 811 BD2591W020 QUICK STAR GUIDE SPANISH 14 AH700770 811 B...

Page 37: ...7 1 EXPLODED VIEW 1 2 3 7 4 6 8 9 5 ...

Page 38: ... Y 1 Vp p 75 Ω PB CB 700 mVp p 75 Ω PR CR 700 mVp p 75 Ω Video 480i 480p 720p 1080i HDMI output HDMI jack x 1 Video 480i 480p 720p 1080i 1080p 1080p 24F Audio Audio output Analog RCA jack x 2 L R 2 Vrms output impedance less than 1kΩ Audio output Digital Optical jack x 1 Digital connector Multi channel audio output RCA jack x 8 All channels 2 Vrms output impedance less than 1kΩ USB terminal x 1 5V...

Page 39: ...TLE DIMMER 2nd SUBTITLE RED GREEN BLUE YELLOW SLOW 1 2 3 REPEAT 4 5 6 RANDOM 7 8 9 A B 0 GOTO ENTER CLEAR OPEN CLOSE Custom Code Hex 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45B5 45...

Page 40: ...selection menu EN T 6 Press left arrow key on remote control to select OK 7 Press ENT ENTER on remote control During firmware upgrade TV shows following message Do not power off the unit from now for at least 5 minutes until the firmware upgrade is completed If unit is powered off during firmware upgrade it may be damaged permanently 8 Wait 1 minute more and then open the DVD door to collect Firmw...

Page 41: ...k E6A 5 8V voltage on 7 1 CH Audio board and Main board Check there are AMCLK I2SBCK_OUT I2SLRWS_OUT signal on 7 1 CH Audio board Check whether bad solder exists on J9301 Go Yes Yes Yes Yes Replace 7 1 CH Audio board Correct connection Check Power board and Main board or replace them Check whether IC4001 arrive CN9201 Replace J9301 No No No No ...

Page 42: ...art LAN port no output LAN no output Check whether IC4001 Pin W21 W22 V22 V21 arrive the J2001 pin4 5 1 2 Check whether bad solder exists on J2001 Go Yes Yes Replace IC4001 or Main board Correct connection Replace J2001 No No ...

Page 43: ...6 and Q4502 1 Whether voltage on pin C11 C10 B10 of IC4001 varies between 0 and 3 3V 2 Whether peripheral components are eroded or badly soldered Go Yes Yes Yes Yes Yes Check Replace the loader Correct connection Check the RFA5V power supply or replace Main PCB Check Replace Q4504 Q4506 and Q4502 or replace Main PCB Check Replace IC4001 or replace Main PCB 1 Check IC4001 pin E9 FOCUS_PWM signals 2...

Page 44: ...ck if the CN2 on the Power board to CN8001 on the Decoder board is in good contact Check if the CN7001 on the Decoder board to CN100 on the Front board is in good contact Go Yes Yes Yes Repair the Power board or replace Power PCB No No No The power can t be on or off Check Correct connection Correct the connection ...

Page 45: ...n C8 Check whether there is feedback signal on pin2 of U1 Yes Yes Yes Yes Yes Check whether the components in the short circuit voltage are defected or eroded Replace FU1 or replace Power PCB Check Replace U1 or replace Power PCB Check whether U1 are eroded Replace C8 if D17 D19 D20 D21 are normal or replace Power PCB No No No No U1 PIN3 FB waveform U1 PIN6 Drain waveform Check if 5V 12V are short...

Page 46: ...ce IC4001 or loader or replace Main PCB Check the loaded circuit Correct connection No No No No No Check the connection between IC4001 Check if there is RF signal on pin22 23 of CN4501 The normal RF signal is a clear reticulated wave 1 Check voltage on pin C11 C10 B10 of IC4001 varies between 0 and 3 3V 3 3V for CD 0V for DVD 8V for BD 2 Check whether peripheral components are eroded or defect If ...

Page 47: ...nd Front board Check there are SCK SD and SI signals on CN100 on the Front board 1 Check whether bad solder exists on IC101 and pins of LED 2 Check whether the circuit connected to SW100 101 103 106 is broken Replace IC101 or LED or replace Front PCB Correct connection Fix power supply board top a power supply for should electric circuit or replace Power PCB Check the IC4001 s pin J5 H5 H6 arrive ...

Page 48: ...output signal Check whether the 3 3V 1 2V and 1 5V power supply voltages on the Decoder board are normal Check whether the video filter network circuit is normal Replace Main PCB Check other of power supply electric circuit or replace Main PCB Correct the connection Change IC4001 or replace Main PCB Check if the video signals on Pin K19 K20 K21 of IC4001 are normal ...

Page 49: ...eck if the power supply voltage to the remote sensor is normal Use an oscilloscope to check if there is output waveform from the first pin IR of the remote sensor after pressing button on the remote control Check if there is IR signal on pin G5 of IC4001 Check battery Check R103 or replace Front PCB IC100 PIN1 RC waveform Change IC4001 or replace Main PCB IR waveform Correct connection ...

Page 50: ...V Check if there is 600MHz signal output on R5201 Check if short circuit and bad solder exist on IC4001 Check the loaded circuit CVBS R1 point waveform Change and R4206 or replace Main PCB IC4201 C4205 C4206 Crystal oscillator X4201 and peripheral components are defected or eroded or replace Main PCB Check whether there is 27MHz signal output Check whether short circuit or bad solder on IC5201 IC5...

Page 51: ... is good for any of TV Is the monitor supported HDCP Replace Main PCB HDMI output cannot watch content with content protection Change to other output No No No Replace Main PCB Is digital output setting PCM Yes Connected device support Bitstream Check connected product TV Receiver Change digital output setting to PCM HDMI control Failure Replace Main PCB Change HDMI control setting to ON via SETUP ...

Page 52: ...1 1 SHIBAURA 1 CHOME MINATO KU TOKYO 105 8001 JAPAN ...