TOUGH-WORKS MM491G, Instruction Manual

Page 1: ...IMPORTANT For your own safety read and follow all of the Safety Guidelines and Operating Instructions before operating this product MM491G 4 X 36 BELT AND 6 DISC SANDER INSTRUCTION MANUAL...

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Page 3: ...Y PARTS DIAGRAN 7 ASSEMBLY MOUNTING 9 OPERATION 11 MAINTENANCE 12 TROUBLESHOOTING GUIDE 13 EXPLONED VIEW 14 PARTS LIST 17 WARRANTY 18 ELECTRICAL SAFETY 5 SPECIFICATIONS 2 Motor 120 VAC 4 3A 60 Hz 1 2...

Page 4: ...WORK AREA CLEAN Cluttered areas and benches invite accidents ALWAYS KEEP VISITORS AWAY FROM RUNNING MACHINES All visitors should be kept a safe distance from the work area ALWAYS MAKE THE WORKSHOP CH...

Page 5: ...sition prior to plugging in the machine 11 Always make sure the power switch is in the OFF position when doing any assembly or setup operation 12 Always wear a dust mask and use adequate dust collecti...

Page 6: ...rsonnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only three wire extension cords that have three prong grounding plugs...

Page 7: ...PACKAGE CONTENTS No Description Qty 1 2 3 4 5 6 7 1 1 1 1 1 2 1 Sander Body Miter Gauge Work Table Miter Gauge Knob Big Flat Washer Hex Socket Round Head Screw Limited plate MM491G 1 2 3 4 5 6 7 Figur...

Page 8: ...BD4603 7 KEY PARTS DIAGRAN Miter Gauge MM491G Work Table Sander Belt Sander Disc Belt Tension Knob Switch Limited plate Belt Adjustable Knob...

Page 9: ...sanding disc over plate When aligned press sandpaper disc firmly onto backing disc 3 Position disc guard 6 onto lower portion of sanding disc so that the mounting holes align 4 Using a Phillips screwd...

Page 10: ...Place washer 32 on knob 34 shaft and insert through slot into threaded holes in base 6 Loosen the three hex screws 31 and adjust table so that there is a maximum of 1 5mm 1 16 space between the sandin...

Page 11: ...lling and Adjusting the Sanding Belt 1 Turn power switch to the OFF position and disconnect power cord from the main elec tricity supply 2 Move tension lever 66 to the right to rel ease the sanding be...

Page 12: ...BD4603 11 MM491G OPERATIONS...

Page 13: ...them 3 Place drive belt around drive pulley 71 then drive pulley 78 4 Tighten the three screws slightly 5 Adjust tension of drive belt by placing a standard screwdriver in the adjusting hole by pushi...

Page 14: ...electrician carry out repair Timing belt too tight Applying too much pres sure on workpiece Wood burns while sanding Sander does not operate Motor slows when sanding Sanding disc or belt is loaded wit...

Page 15: ...14 EXPLODED VIEW MM491G...

Page 16: ...1 Wire Connection Box 1 12 Phillips Screw M5X8 M5X8 7 13 Phillips Screw M5X25 Spring Washer M5X25 3 14 Belt Tension Knob 1 15 Screw Bushing 1 16 Phillips Screw M5X16 Toothed Lock Washer Big Flat Washe...

Page 17: ...7 1 40 Tension Spring 1 41 Bushing 2 42 Belt Tension Support 1 43 Spring Retaining Ring for Shaft D12 D12 2 44 Bearing 5 45 Idler Drum 1 46 Idler Shaft 1 47 Phillips Screw 3 5 9 5 3 5 9 5 4 48 Sw itch...

Page 18: ...XL 1 71 Driven Pulley 1 72 Phillips Screw M6X25 Flat Washer spring w asher M6x25 3 73 Hex Socket Round Head Screw M8X25 M8X25 1 74 Cog Belt Guard Cover 1 75 Square Nut M8 M8 1 76 Cord Plug 1 77 Tube 8...

Page 19: ...Having Problems Give us a chance to help you before returning this product Email After the phone 844 866 5687 ONE YEAR LIMITED WARRANTY info toolots com PARTS LIST 18 EXPLODED VIEW MM491G WARRANTY...

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