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TrailMaster 

Blazer4 150X/200X

 

Set up instruction 

 

Version: 1.1 

2020/09/02 

 

 

This set up instruction is prepared for mechanic or experienced customer only! This instruction will introduce the 

set up of Blazer4 150X/200X step by step to ensure a correct assembly, however all information in this instruction 

is for reference only! Before assembly, please make sure you have proper tools and knowledge to do it! 

Summary of Contents for Blazer4 150X

Page 1: ...prepared for mechanic or experienced customer only This instruction will introduce the set up of Blazer4 150X 200X step by step to ensure a correct assembly however all information in this instruction is for reference only Before assembly please make sure you have proper tools and knowledge to do it ...

Page 2: ...Blazer4 150X 200X Set up instruction 1 1 Check the components after opening the box pic 1 Pic 1 ...

Page 3: ... of frame use 37 44NM torque to fix the shocks attached the frame Note 1NM 0 74 lb ft Pic 2 2 2 Assemble the front lower suspension arm pic 3 lift the frame over the ground take down the bolts and washers on the strut attach the lower suspension arm to the strut put on the washer and castle nut in order screw the nut with 55 62NM torque fix the cotter pin 2 5X25 through the castle nut ...

Page 4: ...Blazer4 150X 200X Set up instruction 3 Pic 3 2 3 Assemble the front fender pic 4 and pic 5 assemble the front fender brackets and front fenders Pic 4 ...

Page 5: ...Blazer4 150X 200X Set up instruction 4 Pic 5 2 4 Assemble the rear fender pic 6 and pic 7 assemble the rear fender brackets and rear fenders Pic 6 ...

Page 6: ... 8 screw the castle nut M16x1 5 tightly with 98 103NM put on the cotter pin 3X40 lift the frame to install the wheel please pay attention to the right direction of wheel installation as shown in the pic 8 screw the tire nuts tightly with torque 37 44NM cover the hub cover Pic 8 ...

Page 7: ... rear cargo rack pic 10 Hold the rear cargo rack aiming installation positions on the cargo rack and the frame to avoid bumping between frame and cargo rack please lay on some air bubble on the frame for better protection put the R washers onto the bolts M8X55 screw on the bolts 3circle Then put on the bolts M8x20 and M8 self locking nuts to the rack support arms attach the arms with rear cargo ra...

Page 8: ...p instruction 7 Pic 10 2 7 Assemble the fuel tank pic 11 and connect the tail light wiring install the tank on the mount position of rear cargo rack with M8x25 bolts using 22 29 NM torque Connect the tail light wiring Pic 11 ...

Page 9: ...Connect the fuel tubes connect the fuel tube and vacuum tube as shown in pic 12 Vacuum tube t cock fuel tube connect fuel tube vacuum tube Pic 12 2 9 Assemble the seats back pic 13 Insert the seat back into the mount holes of seats frame Pic 13 ...

Page 10: ...0X Set up instruction 9 2 10 Assemble the roll cage bars pic 14 and Pic15 put two sides of long bar cages onto the connection rods on frame and rear cargo rack fixing with bolt M8x55 R washer and M8 nut Pic 14 Pic 15 ...

Page 11: ...4 150X 200X Set up instruction 10 2 11 Install the seatbelts pic 16 Install the seatbelts onto the seat belt mounting brackets Pic 16 2 12 Assemble the steering wheel adapter and steering wheel pic 17 Pic 17 ...

Page 12: ...13 connect turn lights wirings pic 18 plug in the wires of rear left right turn light according to cable colors After all wires are connected bundle the cables Pic 18 2 14 Assemble canopy top pic 19 Put on the canopy top and foam padding Pic 19 ...

Page 13: ...h the protection cover slot fasten the battery with battery strap Note because the battery liquid and wiring of battery poles are dangerous only experienced adult can carry out this carefully with protection measures protective glove Prevent electric screwdriver Before driving please read the user manual of TrailMaster Go kart Blazer4 150X 200X carefully you will be given with important safety inf...

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