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ALL phases of this installation must comply with NATIONAL, STATE AND LO-

CAL CODES

IMPORTANT — 

This Document is 

customer property

 and is to 

remain with this unit.  Please return to service information pack upon 

completion of work.

 

HAZARDOUS VOLTAGE - DISCONNECT POWER BEFORE SERVICING

WARNING:

Installer’s Guide

© 2009 Trane

  A.  GENERAL INFORMATION

WARNING

!

THIS INFORMATION IS FOR USE BY INDIVIDUALS HAVING ADEQUATE 

BACKGROUNDS OF ELECTRICAL AND MECHANICAL EXPERIENCE.  ANY 

ATTEMPT TO REPAIR A CENTRAL AIR CONDITIONING PRODUCT MAY RESULT 

IN PERSONAL INJURY AND/OR PROPERTY DAMAGE.  THE MANUFACTURER 

OR SELLER CANNOT BE RESPONSIBLE FOR THE INTERPRETATION OF THIS 

INFORMATION, NOR CAN IT ASSUME ANY LIABILITY IN CONNECTION WITH  

iTS USE.

CAUTION

!

EQUIPMENT DAMAGE! TO PREVENT SHORTENING ITS SERVICE LIFE, THE AIR 

HANDLER SHOULD NOT BE USED DURING THE FINISHING PHASES OF CON-

STRUCTION OR REMODELING. The low return air temperatures can lead to the 

formation of condensate. Condensate in the presence of chlorides and fluorides 

from paint, varnish, stains, adhesives, cleaning compounds, and cement creates 

a corrosive condition which may cause rapid deterioration of the cabinet and 
internal components.

1-1/2 – 4 Ton Air Handlers  
Upflow / Horizontal Left  

These instructions do not cover all variations in systems or provide for every possible 

contingency. Should further information be desired or particular problems arise which 

are not covered sufficiently by this manual, contact your local distributor or the manu-

facturer as listed on the air handler nameplate.
These Air Handlers are vertical upflow and horizontal left configuration only. Refer to 

Section B beginning  on page 2  for additional information. 

INSPECTION

Check carefully for any shipping damage. This must be reported to and claims made 

against the transportation company immediately. Check to be sure all major compo-

nents are in the unit. Any missing parts should be reported to your supplier at once, 

and replaced with authorized parts only.

18-GJ02D1-2

INSTALLATION LIMITATIONS & RECOMMENDATIONS

The general location of the air handler is normally selected by the architect, contractor 

and/or home owner for the most effective application and satisfaction.
These air handlers are suitable for installation in a closet, alcove or utility room with 

free, non-ducted, air return, using the area space as a return air plenum. With ducted 

supply air, if the minimum clearances to combustible materials and service access are 

observed, the above installations are suitable.

NOTE:  Condensation may occur on the surface of the air handler when in-

stalled in an unconditioned location.  When units are installed in unconditioned 

spaces, verify that all electrical and refrigerant line penetrations on the air 

handler are sealed completely.

This area may also be used for other purposes, including an electric hot water heater 

- but in no case shall a fossil fuel device be installed and/or operated in the same 

closet, alcove or utility room. 
In addition, these air handlers are suitable for installation in an attic, garage or crawl 

space with ducted supply and return air.
This equipment (for models TGB3F42, 48A only) has been evaluated in accordance 

with the Code of Federal Regulations, Chapter XX, Part 3280 or the equivalent. “SUIT-

ABLE FOR MOBILE HOME USE”
For proper installation the following items must be considered:
  1.  If adequate power is available and correct according to nameplate specifica-

tions.

  2.  Pursuant to Florida Building Code 13-610.2.A.2.1, this unit meets the criteria for 

a factory sealed air handler. 

  3.  Insulate and seal all ducts, particularly if unit is located outside of the condi-

tioned space.

  4.   To ensure maximum efficiency and system performance, the existing supply and 

return duct system static pressures must not exceed the total available static 

pressure of the air handler.  Reference ACCA Manual D, Manual S and Manual 

RS along with the air handler Product Data (available online) and Service Facts 

(available online) for additional information. 

  5.  It is recommended that the outline drawing be studied and dimensions properly 

noted and checked against selected installation site. By noting in advance which 

knockouts are to be used, proper clearance allowances can be made for instal-

lation and possible future service.

  6.  The Refrigerant lines must be sealed and Electrical inlets need to be sealed at 

both the low and the high voltage.

  7.  If supplementary heat is to be added, power supply must be sufficient to carry 

the load. In addition,  minimum air flow settings, unit and duct clearances to 

combustible material must be maintained as stated on the air handler rating 

nameplate.

CAUTION

!

 

For air handlers not equipped with a factory installed electric heater, a field 

installed heater is available from the manufacturer. Only manufacturer-built 

heaters are approved for use in the air handler.  These heaters have been 

designed and tested in accordance with UL standards to provide safe and reli-

able operation. A list of approved heaters is provided on the air handler rating 

nameplate. Heaters that are not factory approved could cause damage and are 

not covered under equipment warranty.

 
  8.  If field installed electric heaters are applied, minimum air flow settings, unit 

and duct clearances to combustibles must be maintained as stated on the air 

handler rating nameplate.

  9.  If the unit is installed without a return air duct, applicable local codes may limit 

this air handler to installation only in a single story residence & within condi-

tioned space.

  10.  If the outdoor unit is to be installed later, or by others, then installation of the air 

The following warning complies with State of California law, Proposition 65.

 This product contains fiberglass wool insulation! Fiberglass dust and ceramic 

fibers are believed by the State of California to cause cancer through 

inhalation. Glasswool fibers may also cause respiratory, skin, or eye irritation.

PRECAUTIONARY MEASURES:

--Avoid breathing fiberglass dust.

--Use NIOSH approved dust/mist respirator.

--Avoid contact with the skin or eyes. Wear long sleeved, loose fitting  

  

clothing, gloves and eye protection.

--Wash clothes separately from other clothing; rinse washer thoroughly.

--Operations such as sawing, blowing, tear-out, and spraying may generate 

fiber concentrations requiring additional respiratory protection. Use the 

appropriate NIOSH approved respirator in these situations.

FIRST AID MEASURES

--Eye contact: Flush eyes with water to remove dust. If symptoms persist, 

seek medical attention.

--Skin Contact: Wash affected areas gently with soap and warm water after 

handling.

WARNING

!

  
2/4TGB3F018A --  2/4TGB3F048A

Summary of Contents for 2/4TGB3F018A

Page 1: ... Regulations Chapter XX Part 3280 or the equivalent SUIT ABLE FOR MOBILE HOME USE For proper installation the following items must be considered 1 If adequate power is available and correct according to nameplate specifica tions 2 Pursuant to Florida Building Code 13 610 2 A 2 1 this unit meets the criteria for a factory sealed air handler 3 Insulate and seal all ducts particularly if unit is loca...

Page 2: ...g as the unit is supported from both ends as well as the middle to prevent sagging and service access is not obstructed e If the unit is not suspended it must be isolated carefully to prevent sound trans mission Vibration isolators purchased locally must be placed under the unit C DUCT CONNECTIONS The supply and return air ducts should be connected to the unit with flame retardant duct connectors ...

Page 3: ...he outside of the air handler and the conduit terminated to it The electrical connections are made using the two power leads and ground wire connections which are located near the discharge of the blower NOTE If air handler is used with or without a heater the 7 8 electrical entry hole as well as any other cabinet penetrations must be sealed air tight WARNING ELECTRICAL SHOCK HAZARD LOCK OUT UNIT ...

Page 4: ... 419 364 198 468 418 277 401 357 191 0 9 385 347 164 322 263 78 378 335 172 316 267 75 NOTES With filter no horizontal drip tray Small apex baffle As shipped with filter Airflow Performance 2 4TGB3F25A1000A Wet coil No Heaters EXTERNAL STATIC PRESSURE in w g AIRFLOW CFM VERTICAL HORIZONTAL 230 VOLTS 208 VOLTS 230 VOLTS 208 VOLTS HIGH MED LOW HIGH MED LOW HIGH MED LOW HIGH MED LOW 0 1035 965 773 92...

Page 5: ... 1007 930 0 3 1156 1066 1001 1105 980 895 1099 1012 975 1062 955 902 0 4 1101 1018 958 1054 941 863 1044 946 917 1009 901 858 0 5 1043 968 910 1000 896 826 986 888 860 952 845 797 0 6 981 911 857 939 841 781 922 832 800 889 785 722 0 7 911 843 793 866 776 721 843 768 731 813 715 641 0 8 832 757 713 773 697 636 738 676 641 717 627 568 0 9 739 641 610 649 603 511 593 531 517 592 510 520 NOTES With f...

Page 6: ...6 18 GJ02D1 2 Installer s Guide OUTLINE DRAWING FOR 2 4TGB3F18 36A D810094REV05 ...

Page 7: ...18 GJ02D1 2 7 Installer s Guide D810126REV04 OUTLINE DRAWING FOR 2 4TGB3F42 48A ...

Page 8: ...limitations and recommendations to determine if the heater requires a SPECIAL CIRCUIT 1 Be sure the disconnect switch is OFF and safety label if any is attached 2 Check on field wiring for tight connections and grounding according to codes 3 Check circuit protection for proper size per nameplate specifications 4 Check control box panel in place and secured NOTE OPERATION OF HEATERS MUST BE CHECKED...

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