Trane CLCP Euro 25, Installation Operation & Maintenance

Page 1: ...Installation Operation Maintenance Quantum Climate Changer Air Handlers Model CLCP Euro 25 CLCP Euro 50 CLCP Euro XP Airflow Range 1000 65 000 CFM 0 5 31 m s October 2018 IND SVN01A E4...

Page 2: ...afe practices Indicates a situation that could result in equipment or property damage only accidents WARNING CAUTION NOTICE Important Environmental Concerns Important Responsible Refrigerant Practices...

Page 3: ...se regulations supersede these policies Non Ingersoll Rand personnel should always follow local regulations WARNING Follow EHS Policies Copyright This document and the information in it are the proper...

Page 4: ...ing Moving to Position On Site Forklift Truck Roller Movement LH RH Convention Foundation Erection Duct Connections External Connection Frame to Frame Connection Panel to Frame Connection Panelling Br...

Page 5: ...QuantumTM Air Handler are Central Station Air Handlers designed for a variety of controlled air application The basic unit consists of a fan heating and or cooling coils filters and air dampers See pr...

Page 6: ...Section 1 Type W WL 1 2 Tube H WLH 1 2 Tube A A 1 2 Tube L LL 1 2 Tube Q WLQ 1 2 Tube B AA 1 2 Tube D DL 1 2 Tube F FD 1 2 Tube S Special 21 Coil Connection L LH Side R RH Side B Both Sides X None 22...

Page 7: ...rotected The warranty will not cover damages to the unit do to negligence during storage Indoor storage is ideal and requires only a few special precautions To protect the unit from damage due to the...

Page 8: ...units must only be applied via the unit base frame or shipping pallet Rigging and Handling A specific lifting method for offloading the units is recommended as follows See Figure 2 1 2 3 4 5 Off Load...

Page 9: ...Rigging and Handling 9 APPLICABLE ON ALL SECTION OTHER THAN SECTION WITH DRAINPAN APPLICABLE ON SECTION WITH DRAINPAN ONLY Figure 3 Lifting a coil section using a sling rope Figure 2...

Page 10: ...In the case of larger units the use of several forklift trucks may be required Use extended fork lifting to prevent Drain pan damages during handling Base panel and structure damages Coil header and...

Page 11: ...ure 9 gives recommended space allowances On the designated access side of the unit working areas must have minimum 1 mtr space P Allowance for coil connections dimension C must be dimension 200mm unit...

Page 12: ...Heating and Air Conditioning System 90B Inlet and discharge air duct connections to the unit should be made with a flexible material minimizing noise and vibration Typically about three inches is need...

Page 13: ...FOR CLCP 25mm FOR CLCP 50mm Assembly Installation CLCP EURO CLCP EURO XP External Connection BREAK POINT JOINING METHOD MODULE TO MODULE BREAK POINT EXTERNAL JOINING TO BE DONE AT JOB SITE 13...

Page 14: ...Assembly Installation CLCP EURO 25 Breakpoint Frame to Frame OMS C0325_B CLCPEURO 25 Break Point Frame to Frame Joining 14...

Page 15: ...Assembly Installation CLCP EURO 25 Breakpoint Panel to Frame OMS C0326_B CLCPEURO 25 Break Point Panel to Frame Joining 15...

Page 16: ...Assembly Installation CLCP EURO 50 Breakpoint Frame to Frame 16 CLCPEURO 50 Break Point Frame to Frame Joining...

Page 17: ...17 Assembly Installation CLCP EURO 50 Breakpoint Panel to Frame CLCPEURO 50 Break Point Panel to Frame Joining...

Page 18: ...Assembly Installation CLCP EURO CLCP EURO XP Paneling 18...

Page 19: ...19 Assembly Installation CLCP EURO XP Breakpoint ASSEMBLY INSTALLATION CLCPEURO XP BREAKPOINT INTERNAL JOINT TYPE1...

Page 20: ...Assembly Installation CLCP EURO XP Breakpoint 20 ASSEMBLY INSTALLATION CLCPEURO XP STANDARD SECTION TO WIDER SECTION INTERNAL JOINT TYPE 2...

Page 21: ...21 Assembly Installation CLCP EURO XP Breakpoint ASSEMBLY INSTALLATION CLCPEURO XP STANDARD SECTION TO WIDER SECTION INTERNAL JOINT TYPE 3...

Page 22: ...Assembly Installation CLCP EURO XP CKD At Jobsite 22...

Page 23: ...23 Assembly Installation CLCP...

Page 24: ...Assembly Installation CLCP 24...

Page 25: ...stallation CLCP Removing Replacing a motor CLCP 003 015 Removing shipping bracket non drive side CLCP 003 035 Apply Silicone along panel parameters prior to installing back the panel after removing sh...

Page 26: ...the drain pan will likely overflow Figure 13 Drain Pan Trapping for module under Negative Pressure Figure 13 H 1 for each 1 of maximum negative pressure 1 J 1 2H L H J Pipe Diameter Insulation Unit Wi...

Page 27: ...mmendation Refer to Figure 15 17 for typical cooling heating and steam coil piping Proper installation piping and trapping is necessary to assure satisfactory coil operation and to prevent operational...

Page 28: ...as possible to the coil Vent the vacuum breaker line to the atmosphere or connect it to the return main at the discharge side of the steam trap Run the return pipe at the full size of the steam trap c...

Page 29: ...d line OD and install it close to the condenser Minimize use of the other valves tube bends and reducers since these items tend to increase pressure drop and to reduce subcooling at the expansion valv...

Page 30: ...cked To braze Thermostatic Expansion Valves TXV avoid direct flame figure 19 to the valve body and avoid excessive heat on diaphragm As an extra precaution a wet cloth may be around the body and eleme...

Page 31: ...Piping and Connection Factory Supplied OFF Set Type Coil Flange Installation CLCP 030 050 For Double Coil In Single casing LL WL 4 Row Only 1 Flange Socket Weld Standard 2 Flange Socket Weld Offset Ty...

Page 32: ...correct it 7 8 Perform the following steps prior to starting the unit 1 2 Inspect electrical connections They should be clean and secure Compare actual wiring with specific diagrams provided on the un...

Page 33: ...USE FOR VIBRATION Fan RPM can be determined by using a strobe type tachometer or revolution counter Align the fan motor sheaves by using a straightedge The straightedge must be long enough to span the...

Page 34: ...or ductwork Even when locked out electrically fans may cause injury or damage if the impeller is subject to wind milling The impeller should be secured to physically restrict rotational movement can...

Page 35: ...1 gives recommended maintenance intervals for the CLCP unit Intervals are based upon normal running conditions in a moderate climate and assuming 24 hour running Units operating outside these guideli...

Page 36: ...ion instruction Most smaller frame motors come without grease nipple where the bearings are permanently sealed The motor with double shielded bearings are lubricated for life and cannot be re lubricat...

Page 37: ...directional arrows pointing in direction of airflow To clean permanent filters wash under a stream of water to remove dirt and lint Remove oil filter aluminium or grease filter with a wash of mild al...

Page 38: ...r pulley or bushing installation wobbling and or damaged pulleys can unbalance a drive wear out belt rapidly and damage bearings and bend shafts Check and repair worn bearings and bent shafts Select r...

Page 39: ...e component life and is based on fan brake horsepower requirement Check the belt tension as follows Measure the span length mm of the drive With a belt tensioner at the center of the span apply a forc...

Page 40: ...Maintenance 40 Figure 20 Belt Tension Measurement...

Page 41: ...th dirt preventing proper ventilation Overloaded motor Motor fan damaged Remove fan cover clean fan and replace cover Reduce load or replace with larger motor Replace motor fan clean Excessive vibrati...

Page 42: ...Trouble Analysis 42...

Page 43: ...43 Trouble Analysis Pulley and Belt...

Page 44: ...Appendix A Fan and Arrangement 44 Fan Discharge Arrangement...

Page 45: ...Appendix B Filter Layout and Quantity 45 Filter Dimension Nominal and Arrangement Flat Bag Cartridge Air Filter 6110 3130_2 page1...

Page 46: ...Appendix B Filter Layout and Quantity 46 Filter Dimension Nominal and Arrangement Flat Bag Cartridge Air Filter 6110 3130_2 page2...

Page 47: ...47 6110 3286_A Appendix B Filter Layout and Quantity Filter Dimension Nominal and Arrangement High Capacity Air Filter Angle Filter...

Page 48: ...48 Appendix B Filter Layout and Quantity Filter Dimension Nominal and Arrangement HEPA AstroCel I HCX Filter 6110 3323_A...

Page 49: ...49 6112 1853 Appendix B Filter Layout and Quantity Filter Dimension Nominal and Arrangement HEPA AstroCel VXL Filter...

Page 50: ...Appendix B Filter Layout and Quantity Filter Dimension Nominal and Arrangement HEPA AstroCel VXL Filter 50...

Page 51: ...Typical Motor Wiring Diagram 51...

Page 52: ...52 Service Light and Door Switch Wiring...

Page 53: ...Factory Installed VFD TR200 Wiring Setting 53...

Page 54: ...Factory Installed VFD TR200 Wiring Setting 54 TR200 BASIC SETTING_OPEN LOOP...

Page 55: ...lar maintenance of your installation by a specialist in our equipment Regular maintenance ensures that any malfunction is detected and corrected in good time and minimizes the possibility that serious...

Page 56: ...Pre Start Up Checklist 56...

Page 57: ...Pre Start Up Checklist 57...

Page 58: ...crease industrial productivity and efficiency We are a 13 billion global business committed to a world of sustainable progress and enduring results For more information visit www ingersollrand com Ing...